Question about 2003 Yamaha YZF-R6
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YZF R1 R6 Clutch Lever Free Play Adjustment
2003 2004 Yamaha YZF R6 Service Manual R6 Moto Data Project
Posted on Sep 28, 2016
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Posted on Jan 02, 2017
I recently installed CRG levers on our 696. No boot to fiddle with on this model. You can see the Allen key on the back of the lever perch from the outside or bar end. Simply adjust the Allen screw in/out with an Allen socket and ratchet to a range of positions then check clutch engagement and drag via a few test starts. Too far one direction and the clutch hangs up while too far the other way can give you an off/off switch lacking in full engagement that is hard on the gearbox. Conservatively set after 15 minutes of adjusting and testing resulted in an incredible reduction in the distance that my wife had to reach her tiny hands. She was extremely pleased as this completely addressed her only real complaint and made it much easier to ride. I did take the more expensive route with the Termi cans, getting a bit of a break from my local dealer at about $1250. The upside I found was that there really is no need for the dealer to install the cans because re-mapping wasn't necessary as it was with my 1098. If you are capable of unbolting your gas tank (a gazillion Allen screws on the tank covers and three bolts on the tank) and have a spare set of hands available to hold it so you don't have to undo fuel lines it is fairly simple. It's a good idea to take the tank covers off so you can see where everything is hiding. While you are under there with the battery disconnected I recommend installing a battery charger pigtail so you can easily plug in a trickle charger for the off-season. I spent maybe two hours - less time than on the fender eliminator. Again as I found putting Termi cans on my1098 the 696 loses the irritating leanness, starts much easier (fast idle no longer necessary) and runs much cooler. Plus it's all covered under warranty. With the removable sound deadener inserts you have a much nicer sound in your choice of "mellow" and "heavy metal". In my mind it now sounds like a Duc is supposed to sound. One trick on the install: the new CPU caused my dash to switch to EU (km instead of miles). There is an excellent detailed thread on this site that shows how to change back to US settings. Takes about two minutes.
Posted on Nov 20, 2008
SOURCE: Wire clutch adjustment
You should adjust the cable at the handlebars until it has loads of play and hardly moves the cable when you use the lever, then adjust the same cable at the gearbox end until it comes back into acceptable range with correct amount of play, then tighten locknut.
This is just taking up normal wear in the clutch. Note as guzzi clutches wear you get a clanking vibration noise from them at idle, its normal.
Posted on Jan 13, 2009
Sounds like the bike has been doing wheeles and burnouts. As the clutch plates wear the cable needs adjusting. You have reached the end of the actuating cam. New plates are your best bet.
Posted on Jul 02, 2009
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