Question about 2000 Harley Davidson FLSTC Heritage Softail Classic

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How do I replace stator on 2000 heritage? - 2000 Harley Davidson FLSTC Heritage Softail Classic

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To replace the stator on your bike, you must remove the outer primary cover, remove the compensator sprocket and clutch assembly with the chain. Then you can get access to the stator. You do not have to remove the inner primary on that bike.
Now, the compensator nut torques to 150-165 foot pounds and the mainshaft nut that holds the clutch assembly on torques to 50-60 foot pounds LEFT HANDED.

Good Luck
Steve

Posted on Jul 11, 2010

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Posted on Jan 02, 2017

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How do I test the stator on a 2009 heritage softail


To check the STATOR. Turn ignition key switch OFF, then disconnect the voltage regulator connector from alternator stator wiring. THEN connect an ohmmeter set on the RX1 scale with one lead into either of the stator sockets and the other lead to a good ground. And test for continuity - a good stator will show no continuity (0 ohms) across either stator socket - any other reading indicates a grounded stator which must be replaced. THEN remove the ground lead and insert lead it into the other stator socket - the resistance (with ohmmeter still set on the RX1 scale)should be 0.1-0.2 ohms - if the resistance is lower a stator short is indicated. Which means that the stator is damaged and must be replaced. - if the resistance is higher (OL on meter), an open is indicated and again, the stator is damaged and must be replaced. You should check socket 1 to 2 then 1 to 3 then 2 to 3. (If you only had a two wire stator you would check between wires/sockets 1 and 2).
Before testing short out the ohmmeter leads against each other and if they do not produce a reading of0 ohms subtract the reading you do get from any readings you get doing the stator checks in order to get accurate stator circuit readings, otherwise you may have out of range reading due to the internal and/or lead resistance of the ohmmeter.

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Are you turning the nut the right way?? or is the nut off and the clutch will not come loose?

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1 Answer

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Hi Anonymous, perform the following tests:
1. Fill acid type batteries to proper levels.
2. Charge battery overnight at 1-2 amps you need 12.5 volts or better after charging.
3. Hook up battery positive cable, then with your multimeter on the milliamp scale connect one lead to the negative battery post and the other lead to the ground cable. Meter should read 3 milliamps or less, 10 milliamps with a radio, 15 milliamps with radio and CB. If your meter reads higher you need to isolate the circuit by pulling fuses and circuit breakers one at a time and observe meter for drop in aprerage then get out your test light and track down the short in that circuit.
3. Make sure all connections are clean and tight especially the negative cable at both ends.
4. Hook up volt meter to battery and start engine, if meter falls below 9.5 v while cranking replace battery.
5. With engine running at 3600 RPM battery should read 14.3-14.7 volts if not continue tests.
6. Unplug voltage regulator from alternator at crankcase by front of primary cover.
7. To test voltage regulator go to: https://www.youtube.com/watch?v=F8EjV0IjW9Q
8. With ohm meter, one lead grounded, touch alternator pin meter should read infinity, if not replace stator.
9. With ohm meter, both leads touching alternator pins meter should read 0.1 to 0.2 ohms on 1989 and later models. 0.2 to 0.4 ohms 1988 and earlier models, if not replace stator.
10. With volt meter set on AC scale, both leads touching alternator pins meter should read
16 to 20 volts AC for every 1000 RPM'S 1989 and later and 19 to 26 volts AC for every 1000 RPMS. If not replace rotor.
17. For a free wiring diagram please visit the website below and good luck.Harley Davidson Wiring Diagrams and Schematics

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You need to use an ohmeter and test the stator to see if it is grounded out. Pull the plug going to the regulator and put one lead to a good ground and then poke the other lead in each of the connector holes to the stator. do this with the motor not running. If you have continutity on either wire to ground then the stator is shorted/grounded and must be replaced. If everything is ok there then the regulator is bad.

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