2003 Chevrolet Cavalier Logo
Posted on Jun 10, 2010
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Replacing back right rear drum brakes on a 2003 chey cavalier. When they finish bleeding it, it pops the cylinder and fluid runs out.

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  • Master 834 Answers
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The brake drum must be installed to keep the brake shoes from over-expanding and causing the wheel cylinder to over-travel, and never bleed or operate the brakes without the brake drums being installed, and if the drum is installed and keeps popping the end of the wheel cylinder out, then the brakes are either so far out of adjustment that the wheel cylinder can not travel the amount of length needed to apply the brake shoes to the brake drum, or the wrong brake shoes have been installed.

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  • Expert 666 Answers
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The drum and shoes has to be on when bleeding system, Remember the wheel cylender pushes the shoes out to stop, If no drum They keep going till the cylender pops.

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  • Chevrolet Master 29,494 Answers
  • Posted on Jun 10, 2010
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U bleed the brakes with brakes and drum in place --without the drum in place ur letting the brake cylinder push out to far same with the calipers in place w/pads

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  • Master 10,319 Answers
  • Posted on Jun 10, 2010
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The outer seals to the wheel cylinder are bad. Replace that item

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How do i take off the brake drums on a 2003 chevy cavalier

After you remove the tire, the drim should slide off. If it doesn't then try using a rubber mallet and gently tap on the outside edge as you pull on it. Sometimes you also need to tap on the drum in the center part. I have sprayed penetrating lubes like WD-40 or PB Blaster into the seam at the center. You may also have to back off the parking brake cable or even use the adjuster to back off the shoes.
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How to bleed brakes on 1997 Saturn

The brake system bleeding procedure differs for ABS and non-ABS vehicles. The following procedure pertains only to non-ABS vehicles. For details on bleeding ABS equipped vehicles, refer to the ABS procedures later in this section.

WARNING Make sure the master cylinder contains clean DOT 3 brake fluid at all times during the procedure.
  1. The master cylinder must be bled first if it is suspected of containing air. Bleed the master cylinder as follows:
    1. Position a container under the master cylinder to catch the brake fluid.
    2. Loosen the left front brake line (front upper port) at the master cylinder and allow the fluid to flow from the front port.
    3. Connect the line and tighten to 24 ft. lbs. (32 Nm).
    4. Have an assistant depress the brake pedal slowly one time and hold it down, while you loosen the front line to expel air from the master cylinder. Tighten the line, then release the brake pedal. Repeat until all air is removed from the master cylinder.
    5. Tighten the brake line to 24 ft. lbs. (32 Nm) when finished.
    6. Repeat these steps for the right front brake line (rear upper port) at the master cylinder.
WARNING Do not allow brake fluid to spill on or come in contact with the vehicle' finish, as it will remove the paint. In case of a spill, immediately flush the area with water.
  1. If a single line or fitting was the only hydraulic line disconnected, then only the caliper(s) or wheel cylinder(s) affected by that line must be bled. If the master cylinder required bleeding, then all calipers and wheel cylinders must be bled in the proper sequence:
    1. Right rear
    2. Left front
    3. Left rear
    4. Right front
  2. Bleed the individual calipers or wheel cylinders as follows:
    1. Place a suitable wrench over the bleeder screw and attach a clear plastic hose over the screw end.
    2. Submerge the other end in a transparent container of brake fluid.
    3. Loosen the bleed screw, then have an assistant apply the brake pedal slowly and hold it down. Close the bleed screw, then release the brake pedal. Repeat the sequence until all air is expelled from the caliper or cylinder.
    4. When finished, tighten the bleed screw to 97 inch lbs. (11 Nm) for the front, or 66 inch lbs. (7.5 Nm) for the rear.
  3. Check the pedal for a hard feeling with the engine not running. If the pedal is soft, repeat the bleeding procedure until a firm pedal is obtained.
zjlimited_349.jpg

Fig. 1: Loosen the front brake line in order to bleed the master cylinder

zjlimited_350.jpg

Fig. 2: Connect a bleed hose from the bleed valve on the front caliper to a jar of brake fluid

zjlimited_351.jpg

Fig. 3: Always follow the lettered sequence when bleeding the hydraulic brake system





Hope this helps to solve it; remember to rate this answer.

1helpful
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1995 buick lesabre. brakes are gone! fluid leaking from left rear brake.

If they are drum brakes then it is most likely the wheel cylinder. these are not expensive but you will need to replace the rear brake shoes and clean all the parts with brake clean. I recomend replacing the other cylinder while your at it.
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I have a 1997 chevy cavalier. I replaced wheel cylinders, brake lines, front calibers master cylinder and booster. When I bleed the brakes I only get brake fluid from the front bleeder on the ABS system. I...

sometimes if you leave the bleeder screw open it will gravity bleed the cylinder.Make sure master cyl is full and do one wheel at a time.I have seen this work, I have done it.
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Trying to repair back drum brakes on a 2003 chey cavalier. Once they bleed the brakes the cylinder pops and it start to leak.

OK, that's a common problem if the drum is not installed while bleeding the brakes by pushing the pedal down all the way.

looks like you need a new wheel cylinder, because of this.

unfortunately.

don't worry, gm aftermarket parts are inexpensive. Probably less than $5 for the part.
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The right Wheel Cylinder is leaking from the Right Rear of my 1999 Chevrolet Cavalier

You will need to dismantle the rear brakes and replace the wheel cylinder. Use plenty of penetrating oil when removing it, and use a MAPP gas torch liberally and a tight-fitting six-pint socket wrench with a jerking motion to loosen the rusty bolts and brake lines before you try to remove them. Be prepared to replace all of the rear brake lines. They will probably not survive. After the wheel cylinder is replaced, you will need to bleed the brakes. It is a good idea to replace both sides and to replace the shoes, drums and brake hardware at this time. Use anti-seize on every non-friction contact point such as self-adjusters, backing plates, hub faces and pivots. Try not to get brake fluid on your skin or the car's paint, as it will dissolve paint and is hard on your hands. Do not let the master cylinder run empty at any point, or you will have to bleed the front brakes as well, and could damage the master cylinder. You are going to need lots of patience and plenty of rags.
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I cannot bleed the brakes for a 2000 s type

Oh yes you can. If you are having trouble with the ole pump and hold method, There is a better way. Gravity bleed has never failed me and it sure makes it easy when you don't need to have help. Here is how its done. Open and top off your brake master cylinder. Leave the cap loose and start at the wheel farthest from the master cylinder. Right rear.then left rear, then right frt, then lft frt. open the bleeder and let the brake fluid drip untill the fluid drips steady and without air. You will see the air bubbles popping out if there is air in the system. Tap the brake line with ta wrench to break any clinging bubbles loose. Do that with each wheel in the above order. Keep an eye on the fluid level in the master cylinder, don't let it run low. keep it as full as possible chkg it often. Do not pump your brakes at any time.Remember to tap the line on the wheel you are workin on. See! One man job. When finished, chk all your bleeders to make sure they at snug and fully closed, then taqke the garden hose and was the brake fluid off the back of each wheel. Brake fluid is water solubleand will rinse right off.. Top master cylinder and cap it before getting any water around it, Even a drop or two splashed into it with ruin the braike fluid. Good luck and take a brake. Always use caution on initial braking.
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You will need to bleed all four corners, starting at the right rear, then left rear, then right front, then left front. Your bleed procedure always goes from the wheel farthest from the master cylinder, to the closest. By bleeding only the rear brakes, you've gotten air out back there, but not necessarily any air that might have moved farther forward. Bleed your rears again, and then move forward to bleed the fronts, and see if that helps.
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1999 Cavalier rear brakes engage and lock up before front brakes engage. Any ideas?

you have to change the rear to the front line on your master cause of the proportioning valve is not on the good wheel
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