Question about 1993 Honda VT 600 C Shadow

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How do you replace leaking fork seal, mainly how do you remove the allen head bolt at the bottom of the fork to dissasemble the fork?

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Posted on May 31, 2010

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I want to split my fz16s front fork

Before you remove the fork loosen the top triple clamp on the fork you want to remove. Now loosen the top cap of the fork. Loosen the bottom triple clamp and slide the fork out of the bike. Remove the top cap of the fork.There is spring pressure pushing against the cap, but if the fork is not being compressed it not difficult to take off or to put back on. When it is removed pour the oil in to a container and reinstall the cap. In stall the cap all the way but you don't have to tighten it.
Slide the dust cap up and off of the fork without scratching any of the chrome. Now remove the "C" clip or spring that was under the dust seal and place with the dust seal.Flip the fork upside down to access the allen head bolt in the bottom of the fork. Using an impact driver break this loose. Once loose remove the top cap and spring from inside. Now remove the the bottom bolt. Holding both tubes of the fork compress and snap apart quickly. This might take a few times but the should come apart rather easily.

Oct 23, 2014 | Motorcycles

1 Answer

Do you have a diagram of 2005 883 front forks?

You'll need to remove the front wheel after the bike is on a jack to
access the allen head bolts recessed in the bottom of the lower legs, remove the bolt, give the leg a tug and it will come right off

Aug 09, 2014 | 2005 Harley Davidson XL 883 Sportster

1 Answer

Change front fork oil seals

you need to remove the front wheel then on the bottom of each fork there will be an allen bolt recessed in. slacken this then undo the large bolts at top of forks. remove the brake caliper from fork leg and tie it up, dont just suspend it by the brake line. undo the pinch bolts on the yokes and withdraw each fork leg. continue to remove the allen bolt you slackened, drain the oil out of the legs and then pull the stanchion out of the fork bottom. the seals can now be prised out from the fork bottoms and new seals pushed in. assembly is a reverse of removal

Oct 25, 2013 | 2011 Hero Honda Splendor Plus

1 Answer

Replacing fork seals on 1995 yz 250. It bene a while since replacing fork seal on anything. My harley was easy. I cant figure out where to begine. Ive taken a good portion of the right fork apart and have...

undo the big allen bolt on the bottom.(a rattle gun helps)
remove the dust seal
remove the circlip
use the fork leg as a kind of slide hammer to separate the top and bottom, and this will pull the seal out.make sure its clean and some WD helps the seal move
It may help to put the axle in and clamp the axle in the vice to hold the bottom end

Feb 26, 2011 | 2004 Yamaha YZ 250

1 Answer

My front fork o-ring seal is leaking, how do I

There is a seal in the "slider" of the front fork, the part that moves up and down. I haven't had a chance to work on the later forks but the earlier 41mm forks are quite simple.

Start by taking the drain plug out of the bottom of the slider and work the slider up and down to blow out all the oil. Then, remove the front wheel. Remove the top cap from the upper tube and loosen the top plug. Now, with the top plug loose, loosen the pinch bolts and slide the fork out of the triple trees. Remove the top plug carefully, There is a BIG spring in there. Once you have the plug out lift the spring out and set it asside. Notice the tapered end of the spring. It goes back in first. Turn fork tube upside down and allow as much oil to drain out as possible.

Now, look at the bottom of the slider where the axle goes. Up in a hole there is an allen head bolt. it is designed to use a special wrench but a regular 8mm allen key in GOOD shape will take the bolt out. It's best to use an air wrench to do this with. With the bolt out, the slider should slide right off.

Down inside the top part of the slider is where the seal is. Theres a snap ring, a spacer, and a seal. Replace the seal and put a little oil on it to assist reassembly. Put everything thing back together and add the appropiate about of oil. Since your forks are much larger than mine, I have no specs as to the quantity. The owners manual should tell you or a call to a local Harley dealer. Sorry but thats a good as I can do. There is a "wet" measurement and a "dry" measurement. Since you disassembled your fork, use the "dry" quantity of oil

Apr 19, 2010 | 2005 Harley Davidson FXDWG - FXDWGI Dyna...

1 Answer

Cr125r front forks can not figure out how to get apart to replace seals I have taken off the bike but can not get the inner tube out of the outer fork housing

the inner tube or stansion is released by a allen head bolt, at the bottom of the fork leg ( outer housing) If no bolt there , a spesial tool will be needed to insert into the fork. usually a long rod with a tapered square point or allen bit .this will get the bolt from the inside.

Feb 13, 2010 | 2002 Honda CR 125 R

2 Answers

Fork seal replacement on 82 yamaha 750 seca

On the top and bottom parts of the triple tree either both or one will have bolts. First take the fender off. Take the front tire off. Loosen the bolts on the triple tree. They should slide down. If not you have to get a rubber mallet and tap on the top of the fork and twist the fork as you are doing this. Once it is out, pull the dust seal off the top of the lower fork. There will be a clip inside, take the clip off drain the oil out of the top or bottom depending on how the forks are made. Push the fork tube down into the lower fork slightly, pull both apart with a firm tug and they should separate.

Sep 19, 2009 | 1982 Yamaha XJ 650

1 Answer

How to replace front oil seals, After removing the rubber caps on the top I suspected to see some bolts, but nothing....

First, drain the oil. There is a nut ont he side of the for to do this.
Now you have to remove the wheel and fender. remove the top cap to the fork. Inside the bottom of the fork is a allen head bolt. Remove it and the lower fork will slide off. You put the oil in at the top cap. Use the Harley fork oil.
Good luck and happy riding

Jun 24, 2009 | 1989 Suzuki GSX 400 XS Impulse

3 Answers

82 honda sabre fork seal replacement

No special tools other than maybe an air-impact whench to remove the Allen bolts in the bottom of the fork sliders. These hold the botom of the metering rods into the forks and will spin if you don't have Honda's special tool which fits down the inside of the fork tube. Air wrench spins them off no problem.

V65 Sabre has fule filter behind battery and fule shutoff valve under seat.

Loosen upper triple-clamp pinch bolt before trying to remove fork cap.

Drain oil out of fork, then remove axle and access the metering rod holder bolt at the bottom inside the area whre the axles goes. Use an air wrench and appropriate Allen bit.

Remove fork cap, being careful of the spring pressure.

Remove fork from bike and take out spring and metering rod. Pry dust seal out of fork slider and use snap-ring pliers to remove retainer from beneath dust seal. Use fork tube to hammer seal and slider bushing out of fork slider.

Replace seal and use old seal to cushion it. Make a fork seal driver from split PVC pipe and hammer seal and slider bushing back in. Remove old seal and replace retainer clip. Install dust seal.

Reinstall on bike and install spring. With bike properly supported, stand on pegs and use ratchet, extension and socket to apply pressure to spring and thread cap carefully onto top of fork tube. Reinstall metering rod holder bolt in bottom of fork using thread-locker and air-wrench. Don't over-tighten; just ue high speed to conteract tendency of metering rod to spin inside slider.

Remove fork cap again and fill to appropriate level with 5 weight fork oil (Pro Honda SS-7 or equivalent). Use turkey-baster to remove excess oil to proper level (5 1/2 to 7 inches fully compressed depending on damping quality desired).

Jun 03, 2009 | 1985 Honda VF 1100 Sabre

1 Answer

How do i dismantle front forks to replace the oil seals

You just needed to.... remove front wheel, support bike on something, undo retaining bolts on forks, tap out fork legs from the top, using a soft mallet. Take out fork seals with a seal pick, (halfords) Replace old seal with new seals, in reverse order) sliding over the fork leg, tapping into place. Then put replace forks etc in reverse order (from dissassembly). Hope this helps

Feb 21, 2009 | 1992 Honda CB 750F2 Seven Fifty

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