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Radiator / 2007 Suzuki Boulavard C-50

How and where do you check the radiator and refill if necessary

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Check out my complete How To here:

http://www.ednelson.us/blog/?p=763

Posted on Nov 29, 2010

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Posted on Jan 02, 2017

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Take off the radiator cap, open the radiator drain **** and close it when it's empty. Remove your hose clamps and CAREFULLY twist the hoses to crack the seal. You may need to use a hose removal tool, depending on how long they've been clamped on. When you're all done, refill the radiator with 50/50 mix of coolant/distilled water, fill the reservoir to the mark and run the truck with full heat on to help bleed the air out of your system. Turn off the engine and let it cool about 1-2 hours. Check the coolant level in the radiator and resevoir and top it off if necessary.

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Remove the fan and shroud. Put a large (!) drain pan under the radiator and drain it - if you're lucky it'll have a drain petcock near the lower radiator hose. Unscrew the radiator hose clamps and disconnect the upper & lower radiator hoses. Disconnect the transmission cooler lines if they also go into the radiator (some do, some don't)... you'll want a second, small, drain pan to catch the transmission fluid.

Now unbolt the clamps that hold the radiator to the radiator support plate (across the front of the car). Lift the radiator straight up, being sure not to lose the rubber mount isolator pads. Remove it from the car.

Replacement is pretty much the reverse of disassembly - put the new radiator in place CAREFULLY so you don't damage it, put the mounting clamps back on, reconnect the transmission cooler lines and radiator hoses, check the petcock (if the new radiator has one) to be sure it's closed snugly, reattach the fan and shroud.

Now refill the cooling sytem with all NEW antifreeze/coolant and water mix, about 50/50. DO NOT reuse the old antifreeze. Take close note of exactly what brand and type of antifreeze you used, and never NEVER mix any other brand/type of antifreeze with it, only exactly the same brand/type.

After refilling the cooling system, start the car & check the transmission fluid. Top off if necessary.

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Remove the radiator cap.
Remove the radiator drain bung from the bottom of the radiator.

Drain fluid into a container.

If no fluid present, then refill radiator and perform a system pressure check.

Once all fluid has been drained, and any faults repaired, then refil with a 50-50 water to anti freeze mixture.

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HOW DO I CHANGE WATER OUT OF RADIATOR AND, WHAT KIND OF ANTI-FREEZE IF ANY DO I USE ?


Download the manual here:
http://www.tradebit.com/filedetail.php/131350087-suzuki-download-service-manual-1998-2009-vs800

You will drain the radiator at the reservoir, and refill it with 50/50 anti-freeze/water mix.

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After removing the rear axle, spacer, and brake,the rear wheel should disengage from the splines of the final drive by simply pulling it away.

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easiest way is to open drain plug on the radiator let it drain in bucket till it stops refill with water until you get all the coolant out. next time you refill put a cleaner in it and run it down the road at normal operating temperature for about 30 minutes let it cool off and flush it a couple more times with just water when it is clear add antifreeze in a 50/50 mixture one bottle antifreeze one bottle of water.

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How do I flush the radiator


The easist way to do this is to wait for the engine to be cool disconnect bottom radiator hose and allow all the fluid to come out (Use a big bucket if you can or it gets messy), remember to take off the radiator cap first. THen, start the car for a few seconds allowing a bit more to come out. Then attach hose again. Put in your flush stuff for the radiator if you want to or just use straight water. Repeat this procedure about 5 times until all the water is clear. Then try to get all the water out, then refill with a 50/50 radiator fluid solution. Allow car to cool down, then, take cap off and fill more, drive for 10mins watching temp. Allow car to cool again, check level and top off if necessary, then allow to cool then check overfill container and fill to maximum line for cool.

There you go!

Have a Happy New Year!

Mark

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