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Install cylinder head bolts finger-tight. New cylinder head bolts are recommended due to stretch of the old bolts. Tighten bolts in sequence, tighten the long bolts to 46 ft. lbs. (63 Nm) plue 90 degrees. Tighten the short bolts to 43 ft. lbs. (58 Nm)
Install pushrode and rocker arms and rocker arm nuts. Tighten nuts to 22 ft. lbs. (30 Nm).
Install valve cover and tighten bolts to 89 inch lbs. (10 Nm).
The cylinder head gasket displacement can be verified by markings
visible on the top side of the left gasket locating tab. Some 4.8/5.3L
head gaskets may have 53 stamped onto the locating tab. Some 6.0L head
gaskets may have 60 stamped onto the locating tab.
Install the alternator mounting bracket using the four bolts.
Tighten the mounting bracket to the cylinder head bolts to 50 Nm (37 ft.
Tighten the bolt at the rear of the power steering pump. Tighten the bolt to 50 Nm (37 ft. lbs.).
Install the cylinder head bolts. Starting at top center, tighten all
cylinder head bolts in sequence as shown in illustration, using the
Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the
procedure, re-tightening all cylinder head bolt to the specified torque.
(torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
. Install the timing belt tensioner pulley.
. Install the timing belt on the camshaft sprocket, making sure that
the tension side is tightened by turning the camshaft sprocket in
reverse, all timing marks are in alignment.
. Adjust the timing according to "Timing Belt"
. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:
2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)
. Install the timing belt cover.
Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
Install the new exhaust manifold gasket and the exhaust manifold.
Tighten the exhaust manifold attaching nuts to the specified torque.
. Install the surge tank and tighten the nuts bolts to the specified torque.
. Install the power steering oil pump and bracket.
. Install the ignition coil.
. Install the air intake hose.
Connect the vacuum hose, fuel hose and water hose.
. Install breather hose.
VOLKSWAGONS YOU NEED CYLINDER HEAD REMOVE SEQUENCE AND CYLINDER HEAD TORQUE SEQUENCE.YOU NEED A REPAIR MANUAL FOR TORQUE SEQUENCE OR YOU WILL HAVE HEAD GASKET LEAKS. TORQUE HEAD BOLTS TO * STEP 1 * TORQUE BOLTS 30 FT LBS * STEP TWO * TIGHTEN BOLTS 44 FT LBS STEP 3 TIGHTEN BOLTS PLUS 90 DEGREES.* STEP FOUR* TIGHTEN BOLTS PLUS 90 DEGREES AGAIN.
In case nobody can't provide specs.All you have to do is apply a gasket maker before you close the head, and if your a right handed try to use your left hand for tightening bolt and do it cris cross,if the 4 bolts were done then use your right hand for final tightening. thats one technick.
No torque wrench needed,although you can. Make sure the exhaust manifold isn't cracked,they're a known problem.Just tighten them with a 3/8" ratchet until snug,then go about a quarter turn more,done! When tightening,stagger the bolts,in other words, don't just go across, tighten each corner to snug first,then the center bolts,then do the final quarter turn.