Question about 2006 Harley Davidson XL 1200 C Sportster Custom

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Turning off fuel for tank removal 07 1200c - 2006 Harley Davidson XL 1200 C Sportster Custom

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If this is a carb. bike just turn the fuel petcock to off pos. Fuel injected remove left side side cover and locate fuel pump fuse start bike pull fuse bike will stall and try to start again this will depressurize the system turn key off and do not turn on again. then at the tank connection slide the connector ring up and pull the fuel line down and when you put it back together make sure you hear it click or snap into place locking them together Good Luck

Posted on May 09, 2010

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How do I change feul pump 97 chevy lumina 3.1 l


You must remove the fuel tank which is underneath the trunk. Here's the procedure for removing the pump.

REMOVAL:

1. Before servicing the fuel pump the fuel system pressure must be relieved.
2. Disconnect the negative battery cable.
3. Raise the car on a hoist.
4. Remove the fuel tank.
5. Remove the fuel tank sending unit and pump assembly by turning the cam lock ring counterclockwise. Lift assembly from the fuel tank.
6. Pull the fuel pump up into the attaching hose while pulling outward away from the bottom support. Take care to prevent damage to the rubber insulator and strainer during removal. After the pump assembly is clear of the bottom support, pull the pump assembly out of the rubber connector for removal.

NOTE: Inspect the fuel pump attaching hose for any signs of deterioration. Also check the rubber sound insulator at the bottom of the pump. Replace damaged or deteriorated parts.

INSTALLATION:

1. Push the fuel pump assembly into the attaching hose.
2. Position the fuel tank sending unit and pump assembly into the fuel tank. Use a new "O" ring seal.

NOTE: Care should be taken not to fold over or twist the strainer when installing the sending unit as this will restrict the flow of fuel. Also, verify that the strainer does not block the full travel of the float arm.

3. Install cam lock over the assembly and lock by turning clockwise.
4. Reinstall fuel tank.

May 09, 2017 | Cars & Trucks

1 Answer

I have a 1997 chevy tahoe 4x4 how do i change the fuel pump?


  • Disconnect the cable to the battery's negative terminal with a socket wrench. Loosen the filler cap on the fuel tank to relieve the pressure in the fuel tank. Drain the fuel tank by siphoning the fuel into a gasoline container with a hose. Raise the rear of the vehicle with a jack and support it on jack stands. Release the clamps on the hoses for the filler neck and vent tube of the fuel tank. Support the fuel tank with jack stands and detach the support straps for the fuel tank. Lower the fuel tank slightly and disconnect the electrical connections and hose on the fuel tank. Remove the fuel tank from the vehicle.

  • Turn the retaining ring on the fuel sender assembly counterclockwise with tool . Remove the retaining ring. Lift the fuel sender assembly out of the fuel tank and pull the fuel pump into the attaching hose while holding the bottom support of the fuel pump in place. Discard the O-ring on the fuel tank.
  • Install the new fuel pump into the attaching hose of the fuel sender assembly. Use care to avoid bending the fuel strainer since this will restrict fuel flow. Place a new O-ring on the fuel tank and install the fuel sender assembly into the fuel tank.

  • Place the locking ring on the fuel sender assembly and turn it clockwise with tool until the ring locks into place.

  • Install the fuel tank by reversing step 1. Pressurize the fuel system by turning the ignition on for two seconds and turning it off for 10 seconds. Turn the ignition on and check the fuel lines for leaks.
  • Jul 17, 2012 | Cars & Trucks

    2 Answers

    Ring holding fuel pump in tank is corroded / rusty. Can't move it, are the tabs secured with slots OR by turning the ring will the slots move and tabs stay put??


    I remove them with a flat punch and a ball pean hammer gently tap on the ring away from the stops and the ring will rotate off

    May 12, 2011 | 2001 GMC Jimmy

    1 Answer

    How to replace a fuel pump for a chevy express 2001 3500


    Fuel Pump Removal & Installation To Remove:
    1. Disconnect battery negative cable.
    2. Relieve Fuel System Pressure.
    3. Raise and safely support vehicle.
    4. Remove Fuel Tank.
    5. Remove fuel sender assembly by turning cam lock counterclockwise. gm-04-00-954.gif

    6. Remove fuel sender assembly from fuel tank.
    To Install:
    1. Using NEW O-ring seal, install fuel pump sender to fuel tank.
    2. Install cam lock assembly and turn clockwise to lock.
    3. Install Fuel Tank.
    4. Cycle the ignition switch ON and OFF to pressurize the fuel system and check for fuel leaks.
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    Jan 28, 2011 | Chevrolet Express Cars & Trucks

    1 Answer

    My digital gas gage reads full all the time I have to go by my miles and sometimes that don't work and I run out of gas..how do I fix my problem


    This is a common problem and to correct this problem will require the replacement of the fuel sending unit. The fuel sending unit is inside the fuel tank and has the fuel pump mounted in it. This requires the removal of the gas tank and then the fuel sending unit can be removed from the tank.

    REMOVAL AND INSTALLATION Fig. 1: Fuel pump unit 8470h037.gif
    1. Disconnect the negative battery cable.
    2. Relieve fuel system pressure.
    3. Remove fuel filler cap to release fuel tank vapors. Leave cap off until repairs are completed. Gasoline fuel vapors are extremely flammable. Ensure that fuel is stored in a container that can be properly sealed. Never store fuel in an open container. Store container in a safe place away from heat.
    4. Remove fuel tank by performing the following:
      1. Step 1: Drain fuel from the tank into an approved container for storage.
      2. Step 2: Raise and safely support the vehicle.
      3. Step 3: Remove rear stabilizer bar at links, pivot bar downward.
      4. Step 4: Remove hoses and pipes from tank unit.
      5. Step 5: Remove hoses at tank from filler and vent pipe.
      6. Step 6: Disconnect tank unit harness from rear body harness.
      7. Step 7: Support fuel tank and disconnect 2 fuel tank retaining straps.
      8. Step 8: Remove tank from vehicle.
    5. Remove sending unit, gasket and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel tank sending unit.
    6. Pull fuel pump up into attaching hose while pulling outward away from bottom support. Take care to prevent damage to rubber insulator and strainer during removal. After pump assembly is clear of bottom support, pull pump assembly out of rubber connector for removal. To install:
    7. Push fuel pump assembly into attaching hose.
    8. Install fuel tank sending unit and pump assembly into tank assembly. Use new O-ring seal during reassembly.
    9. Install cam lock over assembly and lock by turning clockwise.
    10. Support tank and position in vehicle. Install tank straps and secure with retaining bolts. Tighten to 25 ft. lbs. (33 Nm).
    11. Connect tank unit harness to body harness.
    12. Connect hoses to filler and vent pipes. Tighten clamps.
    13. Connect hoses and pipes to tank unit.
    14. Connect rear stabilizer bar to links. Tighten bolts to 42 ft. lbs. (58 Nm).
    15. Lower vehicle.
    16. Refill tank and install filler cap.
    17. Connect negative battery cable.
    18. Start engine and check for leaks.

    Dec 24, 2010 | 1992 Oldsmobile Toronado

    3 Answers

    Do I have to drop the fuel tank to replace the fuel pump on a 94 Buick le saber


    Yes ,,instructions are below, Use eye protection for this procedure
    Remove or Disconnect:

    1. Relieve Fuel Pressure
    2. Disconnect negative battery cable
    3. Raise vehicle on hoist
    4. Remove Fuel Tank
    5. Remove Fuel Gage sending and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel gage sender unit.
    6. Disconnect pump wires, hose clamps, and clamp around pump body
    7. Pull pump assembly out of rubber connectors
    8. Inspect fuel pump attaching hose for any signs of deterioration. Replace as necessary.
    Install or Connect:

    1. Push fuel pump assembly into attaching hose
    2. Connect pump wires, hose clamps at attaching hose and around pump body
    3. Place Fuel tank sending unit and pump assembly into tank using new O-ring
    4. Place cam lock over assembly and lock by turning clockwise
    5. Install Fuel Tank
    6. Start engine and check fuel pipe connector for visual leaks

    Oct 20, 2010 | 1994 Buick LeSabre

    1 Answer

    Instructions on how to remove fuel pump for 95 chevy blazer 4x4


    Removal & Installation
    To Remove:


    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:

      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top
        of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device

    To Install:


    1. Install or connect the following:

      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame

        1. Torque to: 33 ft. lbs. (45 Nm)

      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable

    2. Refill the tank.
    3. Run the engine and check for leaks.






    View of the in-tank fuel pump assembly.
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    Sep 23, 2010 | Chevrolet Blazer Cars & Trucks

    1 Answer

    Can I access the fuelpump through the trunk on a 94 concours c4.6


    According to the instructions, it is not accessible through the trunk on the 94 Cadillac --- REMOVAL AND INSTALLATION Fig. 1: Fuel pump unit 8470h037.gif
    1. Disconnect the negative battery cable.
    2. Relieve fuel system pressure.
    3. Remove fuel filler cap to release fuel tank vapors. Leave cap off until repairs are completed. Gasoline fuel vapors are extremely flammable. Ensure that fuel is stored in a container that can be properly sealed. Never store fuel in an open container. Store container in a safe place away from heat.
    4. Remove fuel tank by performing the following:
      1. Step 1: Drain fuel from the tank into an approved container for storage.
      2. Step 2: Raise and safely support the vehicle.
      3. Step 3: Remove rear stabilizer bar at links, pivot bar downward.
      4. Step 4: Remove hoses and pipes from tank unit.
      5. Step 5: Remove hoses at tank from filler and vent pipe.
      6. Step 6: Disconnect tank unit harness from rear body harness.
      7. Step 7: Support fuel tank and disconnect 2 fuel tank retaining straps.
      8. Step 8: Remove tank from vehicle.
    5. Remove sending unit, gasket and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel tank sending unit.
    6. Pull fuel pump up into attaching hose while pulling outward away from bottom support. Take care to prevent damage to rubber insulator and strainer during removal. After pump assembly is clear of bottom support, pull pump assembly out of rubber connector for removal. To install:
    7. Push fuel pump assembly into attaching hose.
    8. Install fuel tank sending unit and pump assembly into tank assembly. Use new O-ring seal during reassembly.
    9. Install cam lock over assembly and lock by turning clockwise.
    10. Support tank and position in vehicle. Install tank straps and secure with retaining bolts. Tighten to 25 ft. lbs. (33 Nm).
    11. Connect tank unit harness to body harness.
    12. Connect hoses to filler and vent pipes. Tighten clamps.
    13. Connect hoses and pipes to tank unit.
    14. Connect rear stabilizer bar to links. Tighten bolts to 42 ft. lbs. (58 Nm).
    15. Lower vehicle.
    16. Refill tank and install filler cap.
    17. Connect negative battery cable.
    18. Start engine and check for leaks.
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    Aug 26, 2010 | Cadillac Escalade ESV Cars & Trucks

    1 Answer

    How to remove fuel tank


    Run the fuel tank empty, if possible. The Jimmy's tank does not have a drain plug, but if the pump is still operating, then it is the only method of running the tank dry. An empty tank is lighter than a full one, and it makes removal easier.

    Unbolt the fuel tank's protective shield by turning its hex-head bolts in a counterclockwise direction. The shield will then slide out. With it removed, the tank's bolts are now accessible

    Disconnect the electrical and fuel line connections to the tank's fuel pump, located on the top center front of the tank. There are two (or three) different-sized fuel lines, and one wiring adapter plug that must be disconnected. The hoses come off by pinching or unscrewing their hose clamps, and the plug simply pulls free once its catch is depressed.

    Unbolt the fuel tank by turning the bolts that hold it to the frame counterclockwise. The tank should be supported with a jack during this process, as once the tank is freed it will drop from the frame. Lower the tank out of the truck and use the jacks to set it aside to work on it.

    If you going to replace the fuel pump:

    Unscrew the two screws holding the fuel pump to the tank by turning them in a counterclockwise direction. Once they are out, the pump can be gently pulled upwards and out of the tank. Some residual fuel may spill out, so have a towel handy.

    Replace the fuel pump by lowering it into place inside the tank, then securing its screws in a clockwise direction. The plastic fuel pump may be easily damaged by turning the screws too far, so only tighten them enough to seal the pump to the tank.

    Replace the fuel tank into the truck with the jack(s), and tighten the bolts that secure it to the frame in a clockwise direction.

    Reconnect the fuel lines and adapter plug. The fuel lines are sized for their nipple fittings, and should only fit onto the nipple that they were designed for. Tighten each one with a hose clamp. The wiring adapter plug should make a "snap" sound when it is properly seated.

    Fill the tank with fuel and test the new pump. The pump should make an audible whine as the truck is started, and the whine should stop after a couple of seconds. The pump might make a softer sound after the truck is started--this is normal.

    After two tanks of fuel has gone through, replace the fuel filter.

    Good luck and hope this helps, Note the bolt that holds the gas tank strap may strip or snap. Just cut it off and replace by welding a new bolt for the gas tank strap.

    Feb 03, 2010 | 1996 Oldsmobile Bravada

    1 Answer

    How to replace fuel pump 91 lesabre


    Removal & Installation The fuel pump is located in the fuel tank. The fuel tank must be removed from the vehicle in order to access the pump.
    1. Properly relieve fuel system pressure.
    2. If not already done, disconnect the negative battery cable.
    3. Raise and safely support the vehicle.
    4. Safely drain and remove the fuel tank assembly, as outlined later in this section.
    5. If necessary, detach the quick-connect fittings from the fuel sender assembly and remove the fuel lines.
    6. Remove the fuel gauge sender and pump assembly by turning the cam locking ring counterclockwise. It may be necessary to use a spanner wrench, such as tool J-24187, to perform this.
    7. Carefully lift the assembly from the fuel tank, then remove the fuel pump from the fuel gauge sender unit.
    8. Remove the sender O-ring from the top of the sender and discard.
    9. Disconnect the pump wires, hose clamps and the clamp from around the pump body.
    10. Pull the pump assembly out of the rubber connectors.
    11. Inspect the fuel pump attaching hose for any signs of deterioration, and replace as necessary.
    12. To install:
      1. Push the fuel pump assembly into the attaching hose. Attach the pump electrical wires and fasten the hose clamps to the attaching hose and around the pump body.
      2. Place the fuel tank sender and pump assembly into the fuel tank. Use a new O-ring seal during assembly.
      3. Place the cam lock over the assembly, then lock by turning clockwise, using a suitable spanner wrench, if necessary.
      4. If removed, attach the fuel sender fuel line quick-connect fittings.
      When installing the fuel tank, make sure all rubber sound isolators or anti-squeak spacers are replaced in their original locations.
      1. Install the fuel tank, as outlined later in this section.
      2. Refill the fuel tank.
      3. Connect the negative battery cable.
      4. Turn the ignition switch to the ON position to pressurize the fuel system and check for leaks.

    Oct 10, 2009 | 1991 Buick LeSabre

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