Question about 2003 Harley Davidson XLH 883 Sportster

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How tighten down heads on harley sportster - 2003 Harley Davidson XLH 883 Sportster

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  • wd4ity
    wd4ity May 11, 2010

    You didn't tell me what year Sportster you're talking about. There is a tremendous difference between the early Ironhead Sportsters and the later Evolution powered Sportster. On an Ironhead, torque the four head bolts to 70 foot pounds in three or four steps using a criss cross pattern. Make sure you align the intake ports with the intake manifold prior to torquing the heads down. Please contact me directly for instructions on the torque procedure for the Evolution engine. wd4ity at bellsouth.net Good Luck Steve

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Start with the shorter head bolt closes to the top or intake tighten thet one then the other then the longer one closes to the intake the torque is 96-120 in lbs then13-15 ft.lbs.then loosen and repeat the same pattern and the final turque is to turn each bolt a 1/4 turn or 90 deg. mark the shoulder of the bolt and count four ridges on the bolt and mark the head surface then turn the bolt and align the marks do this as smooth as possiable Good Luck

Posted on May 09, 2010

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Cylinder Head Bolt Installation
Factory Method
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Cylinder Head Bolt Installation
Torque Wrench Method

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headboltsequence.gif

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