Clutch on 1994 Ford laser not working. Car has been sitting in garage for 12 months. What do I need to look for?
Does the car have a cable clutch or hydraulic? If cable, there will be a rather hefty cable leading from the firewall (engine side) to the bell housing. If hydraulic, there will be a second fluid reservoir next to the brake fluid reservoir, engine compartment.
Hydraulic clutch: check for fluid level. If low, check for fluid leaks at the servo cylinder, that is the cylinder that operates the release fork on the bell housing, check for fluid leaks from the main cylinder. If it leaks, it will leak inside the car where the clutch pedal rod connects to the main cylinder. Any leaks you find on the main or servo can be repaired with a kit from your spares dealer.
If cable clutch - Check your pedal. If it is low, the cable can be adjusted to take up the slack. On older vehicles, I have found that the firewall itself sometimes corrodes if the cable is anywhere near the battery, and then adjustment does not help. The firewall has to be reinforced first.
If the clutch pedal feels good, have someone work the pedal while you have a look underneath at the release lever (or in the engine compartment if front wheel drive). See if it works well.
As a last resort, the friction plate or pressure plate could be worn, and this will mean removing the gearbox if your car is rear wheel drive. On most front wheel drive cars the clutch / pressure plate can be replaced while the gearbox is in place, a 45 minute job.
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