Question about 2001 Yamaha TW 200

1 Answer

1989 Yamaha TW 200 remove rocker arm

How to remove ARM,VALVE ROCKER the one pushes VALVE,EXHAUST

Posted by on

1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    Top Expert:

    An expert who has finished #1 on the weekly Top 10 Fixya Experts Leaderboard.

    Superstar:

    An expert that got 20 achievements.

    All-Star:

    An expert that got 10 achievements.

  • Yamaha Master
  • 40,013 Answers

Hi, Sam21_1 for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Yamaha, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
yamaha warrior rocker arm
yamaha warrior 350 rocker arms part 2
Yamaha TW200 Service Manual
OEM parts for Yamaha
YAMAHA TW200E Owner Manual

Posted on Jun 10, 2017

4 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

  • 1 Answer

SOURCE: Remove seat and battery Yamaha tw-200

There are two seat bolts under the seat that must be removed. Obviously, if the underside of the fender is covered in mud, you'll have to clean it first. A metric socket works best to remove the bolts.

After removal of the seat bolts, lift the back of the seat, then pull straight back; a plastic flange on the front of the seat hooks under the tank, and so you have to pull it backwards to remove it.

With the seat off, removing the battery is pretty easy. A rubber strap holds the battery down; unhook and remove it. Unscrew the lead wires and unhook them (negative first), then pull the battery out.

Install a replacement battery by reversing these steps. Yamaha recommends charging a new battery before installing it.

Posted on May 27, 2009

co7196
  • 3433 Answers

SOURCE: remove clutch pack on yamaha tw-200

Remove the side cover that the is hiding behind. The pessure plate is like a car, held on by bolts on its perimeter. Remove the pressure plate and the disc can be remove. Remember the first dis is fiber, the next is metal and on and on. You should end with a fiber against the flywheel. Note how the notches on the tangs are arranged. facing out or facing in, aligned or staggared. Soake the fiber disd in motor cycle motor oil for an hour before assembly. If there is an alen screw with a lock nut in the center of the pressure plat, that is a pusrod and will need adjusting after assembly and before the side cover is put on. If so, let me know. Good LKuck,Ned

Posted on Nov 12, 2009

  • 2418 Answers

SOURCE: exhaust push rod constantly going loose,even after

If you are certain that the upper parts are not just working loose. I would make sure that my rocker assy. Valve end and push rod are not the problem first. Then Yes, you have a cam lobe AND cam follower (tappet) wearing, as both will wear due to galling of the working services. If you drain the oil do you have metal in the oil, it will look like metal flake paint, if it is wearing at this rate. This is rare for a Guzzi. I am sorry, as it will mean pulling the engine down to replace the cam and tappets. Hope this helps FixYa up.

Posted on Sep 04, 2011

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

On the 3.1L engine in the 1999 Chevy Malibu, I need to install the intake and exhaust rocker arm and push roods.


The exhaust push rods are the shorter of the two, the intakes of course are longer. The rocker arms should have been keep in order removed but they are the same for intake and exhaust valves. Torque to the rocker arms to 13 foot pounds.

Sep 17, 2012 | Cars & Trucks

2 Answers

Valve lash procedure


i need to know how to adjust the valves on 02 pont sunfire

Nov 20, 2011 | 1991 Chevrolet K1500

1 Answer

I have a loud tapping in my front rocker box on my 2000 harley 1200 sportster custom i have pulled top and middle covers but the valve springs look fine and pushrods seem fine an thoughts?


I could be the bushings in the rocker arms and the rocker arm shafts. Bring the piston to top dead center on the cylinder that has the noise. Both valves should be closed. Allow about five minutes for the tappets to bleed down on that cylinder. When you can spin both of the pushrods with your fingers, remove the 5/16 inch bolts on the right hand side (pushrod side) of the head. This should allow you to push the rocker arm shaft out and remove the rocker arm. You may have to gently tap the rocker arm shafts out but it should not be difficult to get them out. Do not mix the rocker arms and their shafts up. Keep them together. Check the bushings in the rocker arms and the rocker arm shafts for wear. The bushings can be replaced and use new rocker arm shafts if this turns out out to be the problem. Check the face of the rocker arm where it pushes down on the valve stem for wear as well.

http://www.bikebandit.com/2002-harley-davidson-sportster-1200-custom-xl1200c/o/m18657#sch625617

Good Luck
Steve

Sep 06, 2011 | 2000 Harley Davidson XL 1200 C Sportster...

1 Answer

I replaced the lifters in my 2000 galant 2.4 L and i need to know what to torque the rocker arm shafts to.


1.5 and 1.8 engines:
* Install the rocker arm and shaft assemblies. Tighten the rocker arm shaft retainer bolts to 23 ft. lbs. (32 Nm).

* Check valve adjustment and install the valve cover. Tighten the valve cover bolts to 16 inch lbs. (1.8 Nm) for the 1.5L engine or to 29 inch lbs. (3.3 Nm) for the 1.8L engine.



2.0 engine
* Lubricate the rocker shaft with clean engine oil and install the rockers and springs in their proper places.

* Install the rocker shaft assemblies on the engine. Tighten the bolts gradually and evenly to 21-25 ft. lbs. (29-35 Nm).



2.4 engine

fa2bc50.jpg

Fig. Rocker arm shafts and components-2.4L engine



* Fit the rocker shaft springs from above and position them so that they are at right angles to the plug side. Install the rocker springs before installing the exhaust side rocker shaft and rocker arm assembly.

* Install the exhaust side rocker shaft assembly in the engine. Tighten the rocker shaft mounting bolts gradually and evenly to 23 ft. lbs. (32 Nm).
* Remove the lash adjuster retaining tools.
* Install the rocker cover and tighten the mounting bolts to 30 inch lbs. (3 Nm).

* Reinstall the spark plug wires to the spark plugs.



Hope helps.

Sep 06, 2010 | Mitsubishi Galant Cars & Trucks

2 Answers

Rocker arm come out on jeep chrysler 3.7 eng


A rocker arm is the arm that sits on top of the valve stem and connects to the push rods 'the push rods sit on the cam so when engine is running, the push rods go up and down in a timed sequence and with the rocker arms, open and close the inlet and exhaust valves. the rocker arm is located inside the valve(rocker)cover .If the rocker arm gets loose or comes out.
Check the nuts on the shaft which holds the rocker arms.either the shaft or nuts are got loose.They need to be tightened.Don't make it too tight or too loose.  Too tight,and they don't flutter right. Too loose,and they allow the rocker arms to wiggle out of whack. Other possibility can be  something is broken, bent, collapsed, or out of adjustment. 
Thanks. you can rate this solution and show your appreciation.



May 20, 2010 | 2002 Jeep Liberty

1 Answer

Cam gears pulled out when changing gear box gasket trouble reinstalling due to tappets line cams up but front exhaust to tight to install


I'd be interested in knowing how the cam chest cover cam off changing a gear box gasket but.

In order to get the cams back in and to insure their proper timing, I'd put the rocker arms out. I'd pull them all out but you're free to do whatever you wish. Remove the top and middle rocker cover on the front clinder. Remove the large bolt that hold the lower plate and the rocker arm for the front cylinder in. Tap the rocker arm shaft out of the rocker arm and remove the rocker arm. You can then get your cam into position. Now, to get rocker shaft back in, rotate the engine until the front exhaust cam has the valve in it's closed position. Reinstall the rocker arm and shaft and torque the bolt to 25 foot pounds. Reassemble the upper and middle rocker box covers.

Apr 15, 2010 | 2005 Harley Davidson XL 1200 R Sporster...

1 Answer

How to change out valve cover gaskets on a 1989 Lincoln Town Car


This is All you need for this Repair, ALSO Be Sure ALL GASKET SURFACES ARE VERY CLEAN. This Engine Requires MORE than MOST ALL Engines do for this Repair.

REMOVAL

  1. To remove a valve rocker arm cover from the RH cylinder head, disconnect PCV closure tube from oil fill stand pipe at rocker cover.
  2. Remove the Thermactor bypass valve and air supply hoses as necessary to provide clearance.
  3. Disconnect the spark plug wires from the spark plugs using Spark Plug Wire Remover T74P-6666-A or equivalent. Do not pull on wire. Remove the wires and bracket assembly from the rocker arm cover attaching stud and position the wires out of the way. ALSO MARK THEM AS TO WHERE THEY CAME FROM !!!
  4. Remove upper intake manifold.
  5. Remove attaching bolts and remove the cover.
INSTALLATION

  1. Clean the valve rocker arm cover(s) and the cylinder head gasket surface(s). Position a new service valve rocker cover gasket.
  2. Position the cover(s) on the cylinder head(s). The cover is tightened in two steps. Tighten the bolts to 14-18 N.m (10-13 lb-ft). Two minutes later, tighten the bolts to the same specification.
  3. Install the crankcase ventilation tube in the RH cover.
  4. Install upper intake manifold.
  5. Install the spark plug wires and bracket assembly on the rocker arm cover attaching stud. Connect the spark plug wires. Install the air intake duct assembly.
  6. Install the Thermactor bypass valve and air supply hoses (if required).

Oct 03, 2009 | 1989 Lincoln Town Car

1 Answer

Yamaha tw 125


The noise you hear is valve clatter. You should not adjust your timing chain. Instead get a manual and find the vlave clearances for that bike. (Ex. The exaughst valve may be .006" and the intake valve may be .004") Then you'll need a feeler gauge, and to do this you'll remove the valve covers and get the engine to TDC (Top Dead Center) This is where the piston is at the very top of it's stroke and both valves are shut. (compression stroke) You must then loosen the rocker arm nut to the point that you can insert the feeler gauge between the rocker arm and the top of the valve run the nut down tight to the feeler gauge and then pull gauge out and repeat on the other valve.

Aug 18, 2009 | 2004 Yamaha TW 125

2 Answers

There is a ticking sound coming from teh drivers side of the motor top end when i start it up when i drive it goes away but its there when i start it or ideling


In order to give you a solution to your problem, I need to explain a little bit about the valve train in your engine, the engine itself, and how it works.

1.You have an Internal Combustion engine. It is a Four Stroke engine. The engine has a Cylinder Block with cylinders inside. There is a piston for each cylinder which goes up, and down. The piston/s are connected to a crankshaft. The crankshaft turns the transmission, which in turn turns the driveshaft, to the rear differential. The rear differential has axles, which the rear wheels are bolted to. The four strokes are , Intake Stroke, Compression Stroke, Combustion Stroke, and Exhaust Stroke.

The piston goes down the cylinder drawing the fuel/air mixture in. (Intake Stroke) The Intake valve opens. The piston comes back up the cylinder, and Compresses the fuel/air mixture. (Compression Stroke) Both the Intake and Exhaust valve are closed. The spark plug fires igniting the fuel/air mixture, and shoves the piston down. (Combustion Stroke) Finally the Exhaust valve opens, and expels the burnt gases. (Exhaust Stroke)
This page on Wikipedia.org, may help explain the process. The third 'photo' down on the right is an animation showing the process.
http://en.wikipedia.org/wiki/Internal_combustion_engine
The animation shows an engine with an Overhead Camshaft. Your camshaft is located in the Cylinder Block, and not in the Cylinder Head, as shown.

2.Your Camshaft is a shaft with egg shaped lobes on it. As the tip of the egg shape comes to the top, it pushes up on a Hydraulic Lifter. This lifter in turn pushes up on a Pushrod, which pushes up on a Rocker Arm. The Rocker Arm in turn pushes down on either the Intake Valve, or the Exhaust Valve, opening them.

A Rocker Arm is shaped a lot like a See-saw. Just like the one's at a child's playground. As one side goes up, the other side comes down. The Pushrod pushes up on one side of the Rocker Arm, and the other side of the Rocker Arm pushes down on the valve, opening it.

A Hydraulic Lifter is a small cylinder that has a piston in it. Oil goes through a tiny hole in the side of the lifter, and this keeps the piston in a certain position. (That's why this lifter is named 'Hydraulic', because it uses oil inside) The Pushrod rests on this piston. The hydraulic action of the Hydraulic Lifter, keeps slack out of the valve train. The pushrod to rocker arm distance, and the rocker arm to valve distance.

What you are hearing, is a clicking sound from clearance being created, in-between the pushrod to rocker arm, and/or rocker arm to valve stem. A metal to metal clicking sound.

Solution? Depends on how mechanically inclined you are, or you may want to refer this job to an auto repair shop. The valve cover needs to be removed, and the nut on each rocker arm needs to be adjusted. Adjusting the nut down, (Clockwise), pushes the rocker arm down on the rocker arm stud, a little. This removes the slack, and makes things nice, and quiet again. Your engine will also run better, and you'll get better gas mileage.

DON'T do this, or have it down, and eventually the slack that is in there will increase. This will break parts! There IS a technique in doing this. If you know of someone who is good at adjusting valves, they can do it. They MUST be good however. If you adjust the Rocker Arm Nut too far down, you will lose power, and the exhaust valve face will burn. Not far enough down, and you get the clicking sound you hear now. About 1/4 turn down, to 1/2 turn down, should do it.

Jul 26, 2009 | 1998 Chevrolet S-10 Pickup

1 Answer

'89 2.9l, 194,000 mile Ranger


Stuck Valve.Or just about ready to stick.

Oct 12, 2008 | 1988 Ford Ranger

Not finding what you are looking for?
2001 Yamaha TW 200 Logo

Related Topics:

61 people viewed this question

Ask a Question

Usually answered in minutes!

Top Yamaha Experts

dhnguyen

Level 2 Expert

281 Answers

Steve Sweetleaf
Steve Sweetleaf

Level 3 Expert

1144 Answers

Tony

Level 3 Expert

2600 Answers

Are you a Yamaha Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...