Question about Suzuki RM 250 Motorcycles

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Will a 1994 suzuki rm 250 clutch work on my 1993 suzuki rm 250 im talking the clutch and basket basically will it all fit on my bike

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  • rufthelab Apr 29, 2010

    thanks a bunch good news finally lol

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  • Suzuki Master
  • 11,800 Answers

Yes, it will work, it's the exact same engine.

Posted on Apr 29, 2010

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Can I fit a SUZUKI RM 250 Engine into a 2000 RM 125 frame?


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Dec 09, 2012 | 2003 Suzuki RM 250

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If this is a Suzuki RM250, But even if it is not, this is where I believe your problem is.

Start simple. I'm willing to bet that the shifting mechanism behind the clutch basket is broken in some way. And that your actual transmission including the shift forks, are fine.

I personally have broken item # 26 and 20 on my '02 RM250. Both cause the same problems that you have describe. and both can be repaired by leaving the engine in the frame, but pulling the large clutch cover and the clutch basket. Everything sits halfway behind the lower left part of the clutch basket.

http://www.bikebandit.com/assets/schematics/Suzuki/03SURM250047.gif

Let me know, as the title of your problem was very limited on bike, year and of course more symptoms. Thanks Mike

Oct 01, 2011 | 2003 Suzuki RM 250

1 Answer

Im having trouble with my 2002 rm 250 clutchs... when i start to run the bike the cluth get like stuck or something and wildly releases at any moments and the bike runs off... its barely imposble to run...


  • A couple of things could be wrong. The clutch cable center wire could be frayed and catching up on the outer shell.
  • The clutch cable is bent or has been hit and crushed.
  • The outer and/or inner clutch hub is grooved and the friction plates are hanging up in the grooves.
  • You changed the gearbox oil and put in synthetic oil or an oil with "Special" additives. Synthetics can swell the cork on the friction plates and cause problems. Only use 10w40 motor oil in the gearbox.
  • A bad needle bearing at the pressure plate or on the shaft
  • The clutch was re-assembled incorrectly.
Go to the following website for an exploded view of your clutch. Please rate my answer. Thanks.
www.babbittsonline.com/pages/parts/viewbybrand/default.aspx

Aug 25, 2010 | 2003 Suzuki RM 250

1 Answer

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Please rate my answer. Thanks.
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1 Answer

Clutch not engaging


could be a few different things,But always start with the small( inexpensive )first and work your way up...#1 check your clutch cable adjustment to be sure its engaging and disengaging properly(clutch cables stretch over time and need replaced or adjusted)...but if you have never done any clutch work to the bike(and you ride it like i do mine) #2. it probably needs new clutch plates and #3 maybe clutch basket from your description of the problem. the clutch plate fibers wear down over time(they are like brake pads and wear out).and the plates wear groves in the clutch basket and interfear with the plate movement...hopefully its just your cable..hope this helps..

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Hello. It will require some frame modification for this engine to fit and function properly but it is doable. Joe

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I wonder if the clutch "basket" broke off an "ear"?...I hate to say it,..but you might be in for a tear down and rebuild. Start with the parts you can access, clean/fix/replace with motor still in bike..eg; clutch plates/basket, "properly" fix the kickstarter spring/gear unit,...try to find thae cause of the metal filings,..check the clutch basket..etc. GL. [re-post with what's going on].

Apr 13, 2010 | Suzuki RM 250 Motorcycles

1 Answer

2001 suzuki rm 250-Clutch feels like it is grabbing to much only from a stop?, it's making a weird noise when the clutch is being disengauged and sometimes stalls. checked clutch plates and basket and...


I have the same bike doing the same thing, I think this problem is caused by running regular or synthetic motor oils intended for cars rather than using motorcycle specific 10- 40wt. Motorcycle specific oils have friction properties that support long life of the friction plates in your clutch, regular motor oils can cause your friction plates to heat up and glaze over. I think That's what gives you that grabby all or nothing feel when taking off from a stop.

Nov 15, 2009 | 2003 Suzuki RM 250

2 Answers

Clutch not working


What type oil in your crankcase? Wet clutches go on strike with wrong oil. Engine oil is a no no.

Jul 10, 2009 | 2003 Suzuki RM 250

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