Question about 2002 KTM SX 400 Racing

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I need to replace my seat for a KTM 400 EXC 2002. Very hard to find any other KTM seat that will fit my 2002??

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Seats changed in 2003. So i think you'll be looking for a 4 stroke ktm between '98 and '02. Ebay is an easy route to go, or you can order a new foam and cover from Moose or Enduro Engineering and rebuild your own seat.

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Posted on Jun 12, 2010

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Posted on Jan 02, 2017

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Hi I have a 2000 model KTM 520 not getting fuel to the Carby once I clean the carburettor does anyone have any ideas or know where I can download a good diagram would be a great help thank you


Hi, Tim always check fuel flow first to isolate the problem area otherwise the usual suspects are:
1. Fuel tank empty.
2. Fuel cap or fuel tank not venting properly.
3. Fuel filter clogged with rust or dirt.
4. Fuel valve/petcock not in the on or reserve position.
5. Vacuum line to fuel valve cracked, broken, pinched, or missing*
6. Fuel valve/petcock clogged or diaphragm cracked, cut or torn*
7. Fuel line from the fuel valve to the carburetor or fuel pump clogged, cracked, pinched, bent, broken, or missing.
8. Fuel pump not working*
9. Fuel line touching cylinder or head causing fuel to boil and vapor lock, repair by rerouting and wrapping line with convoluted tubing.
10. Carburetor inlet clogged.
11. Carburetor float or needle and seat stuck.
12. Carburetor not venting properly overflow line or bowl fitting clogged, pinched, or bent.
* If equipped or applicable.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
Carburetor Set up 101 This is the Holy Grail/Bible on KTM carbs
Dirt Rider Magazine
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2001 KTM 400 520 SX MXC EXC RACING pdf

Nov 23, 2016 | 2001 KTM SX 520 Racing

1 Answer

2002 KTM MXC 400


Hi, Anonymous I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry or you could check with someone that does automotive seat upholstery.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
How to Repair Motorcycle Seat
How to Repair Torn Motorcycle Seat Cover
http://www.keustermans.nl/KTM_RFS_Workshop_Manual.pdf
http://www.partsfish.com/page/oem-parts-for-ktm
KTM 400 Owner Handbook Manual

Apr 25, 2017 | KTM MXC 450 Motorcycles

1 Answer

How much oil does a 520 sx take


Thank you for contacting FixYa with your inquiry.
The KTM factory suggested Oil is 1200cc of 10W-40.
http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
If we can be of further service please let us know.
Best regards,
TF

Jul 16, 2011 | 2001 KTM SX 520 Racing

1 Answer

Slowing down going into a turn my bike backfires and stops runing. I hit the starter it starts right up. my bike a 400 Exc Racer 2002


Some people call this a ""cough stop"" assuming the bike is well tuned and nothing else is wrong ,
I use an upper cylnder lube in my wr450f called Moreys and it solves this, it also helps it start easier, I cant explain why, might not work for everyone, but its a cheap solution, hope it helps.

Jan 28, 2011 | 2004 KTM EXC 400 Racing

1 Answer

Looking for instructions on dis\assembly of a waterpump on a 2002 KTM 400EXC and tools required?


2001 EXC have the same cooling system regardless of a 4 stroke or a 2 stroke, this technology have stayed until 2006

Here is the manual for 2006:
https://www.ktmdealer.net/uploads/models_tech_datasheets/8303F3_OM_EN.pdf

then your water pump assy should look like this

http://www.ktmcyclehutt.com/ktm-parts/productimages/77335955044_lg.jpg

Jun 17, 2010 | 2001 KTM Exc-Racing E 400

1 Answer

Bikes been sitting for about 2 yrs, no use.


Most likely source of a problem will be a gummed up carb. Clean it thoroughly and drain fuel tank and replace with fresh fuel. Probably would be a good idea to check the valve lash, too.

May 20, 2010 | 2001 KTM Exc-Racing E 400

1 Answer

Coil issues


If im not mistaken, 1998 or older models of KTM EXC matches the coils for TMs

Apr 13, 2010 | 2002 TM Racing E 400

1 Answer

Model types


which one would be the best?First of all there is no sxc it's sx exc mxc. The difference in the sx and exc is the sx is strickly a mottocross bike. It is not geared or setup suspension wise to ride in the woods. It is much more radical than an exc which is designed specifically for woods riding.,,,

Nov 10, 2008 | 2002 KTM MXC 520 Racing

1 Answer

Model types


which one would be the best?First of all there is no sxc it's sx exc mxc. The difference in the sx and exc is the sx is strickly a mottocross bike. It is not geared or setup suspension wise to ride in the woods. It is much more radical than an exc which is designed specifically for woods riding.,,,

Nov 10, 2008 | 2002 KTM MXC 200

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