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Why does my ignition fuse (7.5) keep blowing on my 2007 buell blast?

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Check if you have a wound cable or not a proper grounding. Check overall wiring system. Good?

Posted on Apr 26, 2010

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02 Buell blast died when I hit a large pothole. Lights work. No spark though. New ignition coil, starter module good. Spark plug fairly new (Denson iridium power) kickstand module jumped also.


Hi, Rudy and the usual suspects are:
1. Fouled spark plugs.
2. Discharged battery, check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Loose connection at ignition coil or plug between ignition sensor and module.
4. Spark plug cables in bad condition, shorting / leaking, spark plug cable connections loose.
5. Faulty ignition coil or ignition / electronic module
6. Failed CKP, CMP, or BAS sensor.
7. Faulty ignition switch.
8. Security alarm failing to disarm needs reset
For more information about your issue and valuable "FREE" downloads that you will need please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
Thread No Spark Problem Different Than other threads
Buell Motorcycle Buell Blast starting probs
http://ukbeg.com/downloads/1125/1125electrical.pdf
http://www.manualslib.com/manual/1022673/Buell-Blast-2014.html

Mar 13, 2016 | Buell Motorcycles

1 Answer

I have a 2005 buell lightnin city x xb9s n its popping ignition fuses and was wondering if anyboy had any ideas what it would be


Hi, Anonymous you have a dead short which is usually the easiest to find. Using a test light connected to the hot side of the blown fuse holder, start probing the wire leaving the fuse holder about an inch away the test light should illuminate, keep probing towards the ignition switch until the test light no longer illuminates you are now very close to the short. For more information about your issue and free downloads that you will need please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
http://www.buellxb.com/forum/showthread.php?33222-Blowing-Ignition-Fuse
http://www.buelletinboard.com/forums/archive/index.php/t-995.html http://www.evilmonkeymedia.com/drop/2007%20Buell%20Lightning%20Service%20Manual.pdf
TWIN Motorcycles Buell parts
Buell Motorcycle Owners Manuals

Apr 12, 2013 | 2003 Buell Lightning XB9S

1 Answer

Fuses keep blowing


Hi, Anonymous for more information about your issue and free downloads that you will need please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
http://www.buellxb.com/forum/showthread.php?28643-Electrical-Problem-Blowing-30A-Fuse-and-Front-end-Rattle
http://www.ukbeg.com/pash/2008%20Buell%20XB/99493-08Y.pdf
http://www.evilmonkeymedia.com/drop/2007%20Buell%20Lightning%20Service%20Manual.pdf
TWIN Motorcycles Buell parts
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Dec 17, 2012 | 2003 Buell Lightning XB9S

1 Answer

Buell Blast electrical problem


Hi, Anonymous if your headlight is not working, keeps burning out or is dim the first thing you need to check is the headlight bulb for damaged filaments then check your light circuit fuse, that being said the usual suspects are:
1. Faulty ground or power supply wire to headlight bulb socket.
2. Worn, chaffed, or broken wires in the light circuit.
3. Corroded, broken, or loose pins/sockets in wire connectors.
4. Faulty hi/lo beam switch.
5. Faulty ignition switch.
6. Fuse is good but no continuity on both sides.
7. Faulty wiring between battery positive and headlight bulb socket.
8. Weak charging alternator/generator.
9. Faulty voltage regulator/rectifier, overcharging.
For more information about your issue and free downloads that you will need please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have nice a day.
http://badweatherbikers.com/buell/messages/3842/143909.html
Thread 2001 buell blast electrical problems
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Jun 17, 2012 | 2003 Buell Blast

1 Answer

2001 buell blast runs until hot then backfires then wont start


Hi, Anonymous and the usual suspects are:
1. A severely drained battery.
2. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Faulty main circuit breaker and or connections.
4. Faulty ignition coil and or connections.
5. Faulty spark plug, oil or gas fouled, wrong heat range or service type, wrong gap, loose in the cylinder head, broken electrode or insulator.
6. Faulty spark plug cables, leaking or broken, internal damage.
7. Faulty ignition module, switch, CKP, MAP, CMP, sensor and or any connector in the ignition circuit could have corroded, loose, or broken pins/sockets
8. Burnt exhaust valve or air leak in the exhaust system.
For more information about your issue and free downloads that you will need please visit the websites below and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
http://www.badweatherbikers.com/buell/messages/20164/150578.html?1444533833
Ignition Coil Testing
Buell Service Manuals PDF Download
TWIN Motorcycles Buell parts
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May 05, 2012 | 2001 Buell Blast

1 Answer

I have a 2005 buell blast that keeps blowing the 7.5 fuse. I checked out all the wires for a short and tried a new fuse what would my next step be other than taking it to the shop.


Obviously you missed the short - that fuse only blows when there is a short to ground somewhere. re check your wiring, make sure you check ALL the wiriring ON THE BIKE. that fuse can pop because any number of switches like the kick stand switch or the handlebar switches are shorting.

Mar 24, 2012 | Buell Blast Motorcycles

1 Answer

2007 Buell Blast. Front and Rear blinkers don't work. Checked the fuse box but none of them are blown. Not sure what to do from here.


Under the flyscreen (the colored windshield thing), there is a relay for the turn signals, either the vibrations caused the relay to become disconnected, or the relay has failed and needs replacement. If you do need a new one, it is a standard turn signal relay available at any parts store.

Jul 29, 2011 | 2007 Buell Blast

1 Answer

2002 blast 500 starts an only runs about 4 min an stalls an wont start back up it may start the next day


Hi, Mdtrikeman the following applies to carbureted also fuel injected models and the usual suspects are:
1. Severely discharged or damaged battery, 9 volts or lower.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Air/fuel mixture screw improperly adjusted.
10. Water or dirt in the fuel system, carburetor or filter.
11. Restricted, blocked or kinked fuel line.
12. Fuel tank empty.
13. Gas cap is not venting properly or fuel tank venting system blocked.
14. A failed fuel pump, pressure regulator and or fuel injectors.
15. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
16. Needle and seat stuck closed in the float bowl.
For more information about your issue and free downloads that you need please visit the websites below and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
Buell Blast Motorcycle Forum 2000 Buell Blast Stalls When Idling BadWeB
http://www.buellxb.com/forum/showthread.php?42173-03-Blast-stalls-when-given-gas
Buell Service Manuals PDF Download
TWIN Motorcycles Buell parts
2001 Buell Blast Owners Operators Owner Manual Factory 2001 eBay

Jan 03, 2011 | 2002 Buell Blast

1 Answer

Why does my ignition fuse (7.5) keep blowing on my 2007 buell blast?


Hi, Anonymous you have a dead short which is usually the easiest to find. Using a test light connected to the hot side of the blown fuse holder, start probing the wire leaving the fuse holder about an inch away the test light should illuminate, keep probing towards the ignition switch until the test light no longer illuminates you are now very close to the short. For more information about your issue and free downloads that you will need please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
http://www.buellxb.com/forum/showthread.php?10783-buell-blast-ignition-fuse
Buell Blast Motorcycle Forum Archive through March 19 2008 BadWeB
Buell Service Manuals PDF Download
TWIN Motorcycles Buell parts
Buell Motorcycle Owners Manuals

May 10, 2010 | 2008 Buell Blast

1 Answer

My 2006 buell blast is cutting out at about 3/4 throttle


Hi, Jefferyjoe the following applies to carbureted also fuel injected models and the usual suspects are:
1. Severely discharged or damaged battery, 9 volts or lower.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Air/fuel mixture screw improperly adjusted.
10. Water or dirt in the fuel system, carburetor or filter.
11. Restricted, blocked or kinked fuel line.
12. Fuel tank empty.
13. Gas cap is not venting properly or fuel tank venting system blocked.
14. A failed fuel pump, pressure regulator and or fuel injectors.
15. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
16. Needle and seat stuck closed in the float bowl.
For more information about your issue and free downloads that you need please visit the websites below and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
My 2006 buell blast is cutting out at about 3 4 throttle 2002 Buell Blast
Buell Blast Motorcycle Forum Archive through April 29 2007 BadWeB
Buell Service Manuals PDF Download
TWIN Motorcycles Buell parts

Sep 06, 2009 | 2002 Buell Blast

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