Question about 2001 Suzuki GZ 125 Marauder

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Is there a diagram available for the front brake on a GZ125? Need to change the pads and I can't see which bolts to take out.

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Http://www.cmsnl.com/suzuki-gz125-2000-cy_model13790/partslist/

Go to the above site and scroll down to the section required (either front wheel or brake) An exploded view with ALL parts is shown with arrows for placement. Cheers

Posted on Apr 23, 2010

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How to change front brakes


Unbolt the caliper from front forks (2 bolts).
You'll have to move the caliper as far down as the hose will allow to clear the edge of the fender with the caliper to get it off the disc.
Remove the "hair-pin" clip on the one pad bolt, then remove the bolt.
Pop the old pads out of the caliper.
If master cylinder is almost full of brake fluid, siphon some out.
Clean off exposed pistons, then press them back into the caliper.
By hand is preferable, but you might need a "C" clamp to do this.
Install new pads, and reinstall pad pin.
Torque to 75-102 INCH lbs., and install "hair-pin" clip.
Reinstall caliper, and tighten two mounting bolts to 28-38 FOOT lbs.

Because the pistons were pushed back into the caliper (to compensate for the thicker new pads), it'll take several pumps of the brake lever before the pistons move the pads out enough to make contact with the disc.
DO THIS BEFORE RIDING OFF!!!!!!!!
Keep an eye on the master cylinder fluid level (don't let it get so low that air is introduced into the system), and top off with DOT 4 brake fluid.

Jun 19, 2014 | 2008 Harley Davidson FLHRC Road King...

1 Answer

Change front brake pads, 2002 FXD


For 2002 DYNA to replace front brake pads FIRST remove the front master cylinder reservoir cap because as the pistons are pushed back into the caliper the fluid level may rise and you will need to see this and may have to remove some excess fluid, the3n loosen but do not remove both (12 pt/0.25 in.) pad pins, remove both 10 mm caliper mounting bolts, detach and remove the caliper from the front forks and brake disc, pry the pads back to force all four caliper pistons fully into their bores, with the pistons retracted, remove the pad pins and brake pads. The front left, front right (if present as not present on all motorcycles) and the rear brake calipers use the same exact brake pad set. On the right side of the vehicle, the pad with the two tabs installs on the inboard side of the caliper and on the left side the pad with the two tabs installs on the outboard side of the caliper. Install new brakepads into caliper with the curved portion of the pad facing the rear of the motorcycle, loosely install the pad pins until you hear an audible click, attach the caliper to the front fork, on models with dual front calipers check the alignment of the brake discs to the calipers. Loosen the axle pinch bolt nuts, tighten the axle nut to the proper torque, insert a 7/16 in. drill bit through the hole in the axle as far as it will go so that the contact point will have the edge of the drill bit touching the edge of the fork leg, place the caliper over the brake disc with the bleeder valve facing upwards, loosely install the long 12 pt/10 mm mounting bolt into the top hole on the fork leg, install the short 12 pt/10 mm mounting bolt into the bottom hole on the fork leg, tighten the bottom mounting bolt to 28-38 ft-lbs (38.51.5 Nm), final tighten the top mounting bolt to 28-38 ft-lbs (38.51.5 Nm), final tighten both pad pins to 180-200 in-lbs (20.3-22.6 Nm)., on models with dual front calipers, tighten the pinch bolt nuts while holding the slider against the 7/16 drill bit if necessary, remove the drill bit, pump the brake hand lever to move the pistons out until they contact both brake pads, verify the piston location against the pads and if the front wheel is off the ground, rotate it to check for excessive brake pad drag, check the brake fluid level in the master cylinder and fill it to the proper level if necessary using D.O.T. 5 SILICONE BRAKE FLUID, install the master cylinder reservoir cap and tighten its cap screws to 6-8 in-lbs (0.7-0.9 Nm), turn ignition switch ON pump the brake hand lever to verify operation of the brake lamp, test the brakes, test ride the motorcycle and if the brakes feel soft or spongy, bleed the system until you get a firm/hard brake lever and avoid making hard stops for the first 100 miles (160 km) to allow the new brake pads to become conditioned to the brake disc(s).

May 13, 2014 | Harley Davidson FXD Dyna Super Glide...

1 Answer

Want to put new brake line in 1993 Cadillac Deville, need diagram.


no diagram need to bolts on the back side hole the caliper lossening both of these slide bolts out you will need a 6 inch c clamp and a 3/8 allen wrench, to take bolts out then be for removing the brake pads match up each pad, then take the c clamp and old brake pad a press in the caliper piston back repeat this process on replaceing the caliper and new pads. good luck.

Sep 13, 2013 | 1993 Cadillac DeVille

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

Help with the front brakes, jus bought the bike and need to re fit a new disk and pads into the calliper, as much info on this would be appreciated, alternativly if a genaral manual on the yamaha tw 125 02...


Hi glen
Replacing the disk is quite easy. Remove odometer cable, Disassembly front wheel, then screw out 6 bolts of disk. Replace disk+ fix it with bolts. Before you put back front wheel replace the old brake pads. because the new disk will be thicker, and you will be not able to slide it beetween brake pads.
Replacing the brake pads- its better to see..Here is the manual:

http://rapidshare.com/files/405700960/tw125-2002.zip

kind regs

Feb 19, 2010 | 2002 Yamaha TW 125

1 Answer

How do i change both front and rear brake pads on a 2004 mazda rx8?


CHANGING FRONT BRAKE PADS
Jack up the car. Take off your tire. Find the bolt on the back of the caliper and take it off. This should release the caliper, pull the caliper off the disc. Now you should be able to take the pad out. Replace the pad. You'll need a special tool to reset the caliper. As the brakes wear down, the caliper gets tighter so the brakes still work. I'm not sure exactly what its called, but you can borrow one from auto zone. Follow the instructions that come with it to reset the caliper. Slide the caliper back over the disc. If it doesn't go on, you need to reset the caliper more. Put the relese bolt back in. Put your tire back on.Drive slowly and test the brakes.
CHANGING THE REAR BRAKE PADS
The rear brakes on the rx8 are a bit different than most setups...be careful! The only way to move the piston back into the caliper is by way of a special allen head bolt that is directly behind the piston, on the back side of the caliper, installed under a 14mm bolt.
You have to remove this bolt to gain access to the allen head. As you loosen the allen head bolt(counter-clockwise), the piston will move back into the caliper.
Installation is pretty typical, again, the allen head bolt being the unusual part. The manual says to tighten this bolt until the pads contact the rotor, then loosen the bolt 1/3rd of a turn, then reinstall the 14mm bolt.

Sep 04, 2009 | 2005 Mazda RX-8

2 Answers

How to change out front brake pads on a 2001 mazda 626?


remove 2 caliper bolts, remove old pads. put new pads in there place, before installing the caliper, be sure to squeeze the piston back in the caliper otherwise it will not fit back over the new pads. than replace the caliper and the 2 mounting bolts.

May 07, 2009 | 1995 Mazda 626

1 Answer

87 suzuki samurai change front brake pads


the allen wrench bolts should be the correct bolts to remove brake caliper to allow access to pads.


hint: there will be only two bolts to remove and they will be the same maybe different lengths

May 02, 2009 | 1987 Suzuki Samurai

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