Question about 2008 Honda XR 125 L

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How do i reassemble throttle cable on my honda xr125l

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Posted on Feb 15, 2010

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Separate the housing. One part will lift away, the other (upper) will have the throttle cables running through the housing. You will need to remove the throttle cables from the throttle tube and unscrew the cable from the housing. be sure to note which cable goes over and which goes under the throttle tube - you will need to put these back when you install the new housing. Removing the cables is tricky, take your time and study how the end-piece slides into the openings of the tube. Turning the throttle one way or another adds/removes slack in the throttle cables, you will need to play around a bit to get this figured out.
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Once the housing is free from the cables, just unplug the two wires. The new housing plugs right back in - I don't think you can mix these up as they only plug in one way.

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1 Answer

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You need to make sure your cable is routed correctly, then remove the throttle housing and clean the whole throttle and underneath the plastic housing. Now when reassembling the throttle slide it all the way onto the bars, then back it off just a little bit so the end does not make contact with the end of your handlebars. This will keep it from binding up against the bars and creating the un wanted cruise control (lol) that you are having.

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Make sure cables are not pinched. If not, ensure return spring is still attached. Most-likely, though, is that the throttle grip needs to be lubed. Disassemble the handgrip, grease the handlebar under the throttle grip and the cables inside the grip area and as far into the cable as you can, and reassemble. You might also lube the carb/throttle body linkages to ensure they can operate smoothly.

If the cables are pinched and kinked, you may need to replace the kinked cable.

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Owners handbook may be tough to find. However, you will find lots of information at the Honda Ricers Club website. If you pay the couple bucks to join you will immediately gain access to the service manual according to information posted at the site. Look here: http://hrca.honda.com/

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