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Posted on Jan 20, 2010
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Fuel gauge problem

Fuel gauge always reads full. replaced sending unit to no avail

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Norman Green

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  • Expert 312 Answers
  • Posted on Jan 21, 2010
Norman Green
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LOOK FOR A BROKEN GROUND WIRE. TOUCH WIRE FROM SENDING UNIT TO GROUND AND SEE IF GAUGE GOES TO EMPTY. IF IT DOSE THEN YOU'LL NEED TO REPAIR THE BROKEN GROUND WIRE TO SENDING UNIT.

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Why does my crysler 1996 reads fuel gauge full when it is empty

The fuel level sending unit inside the fuel tank is bad or the gauge is or there is a wiring problem This video is for a mercury vehicle , but all makes an models are the same . Repairing Fuel Gauge Problems 2004 Mercury Marquis EricTheCarGuy
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Hello John.
The Montana/Venture vans have a problem with the fuel gauge sending units in the early 2000's.
The only cure is to drop the fuel tank, remove the sending unit and replace it.
The fuel gauge sending unit is available separately from the fuel pump.
Thank you for using FixYa.
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Sorry to say,but the fuel sending unit is the problem,the fuel tank will have to be lowered out of the vehicle to replace the unit.If the fuel sending unit is not available by itself you will have to replace the whole fuel pump assembley.
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It could be a faulty sending unit, which will require the removal of the fuel tank. Make sure all of your fuses are good before you do anything else, as all the gauges are electrical. It is possible you have a bad gauge, but 9 times out of 10, it's the sending unit.
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You don;t say whether the fuel gauge is reading accurately, or whether it's always on empty. If the gauge is always showing empty, it's most likely a problem with the sending unit in the fuel tank. Check the resistance across the two terminals of the sending unit.

On a C900, the fuel sender level unit is separate from the fuel pump and located on the right side top of the tank, accessible by removing the trunk floor lift up panel (the pump is located on the left side top of the tank.
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Test the resistance of the sending unit with the lines disconnected, the resistance should be 2.6 to 3.8 ohms full tank, 63.3 to 67.5 ohms empty tank; and test for voltage across the top of the sender unit, if no voltage, that's likely the problem!

If the gauge is otherwise reading accurately (showing 'full' for a full tank, etc) then the problem is likely a gauge malfunction and can be simply replaced.

Good luck!

Saabreur
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