Question about 2008 KTM 300 EXC-E

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525 ktm 2002 water in the gear box - 2008 KTM 300 EXC-E

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Possible you have a cracked case or a gasket protecting the gearbox, or some external oil-seal has failed

Posted on Nov 19, 2009


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Posted on Jan 02, 2017


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Can i restrict a ktm 525 to 33 bhp

yes. like any bike your local dealer can restrict it for you.
i would question why you would want to restrict the 525 when it would be easier to get a 250 and restrict that instead. the difference would be much less noticeable and you wouldn't feel like you were riding a castrated bike. i'd wait for your licence upgrade to get a 525. or just do your accelerated access in the mean time and get the 525 in it's natural form. if you can afford a 525 you can afford accelerated access.

Jul 19, 2010 | 2005 KTM EXC 525 Racing

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Jun 10, 2010 | 2005 KTM SX 525 Racing

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2 stroke oil pre mix has been put in gear box oil on ktm ...what damage will it do to the bike

the 2 stroke oil does not have enough viscosity to handle the pressures and stress the gear box goes through my suggestion is to drain and refill with the appropriate fluid

Nov 11, 2009 | 2002 KTM SX 125

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Ktm 525 missfires after it gets warm

First take a look at the plug color. Should be tan to a light chocolate. White is too lean. And don't overlook the valves. Adjust as needed.

Jul 14, 2009 | 2005 KTM EXC 525 Racing

1 Answer

2005 KTM EXC 525 Racing put in gear but not moving

Hi, Mark for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2005 525EXC Gear selector problems
Clutch wont engage when off
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
KTM 250 EXC RACING 2004 Owner Manual

Aug 25, 2017 | 2005 KTM EXC 525 Racing

1 Answer

Ktm 525 sx


KTM does not provide a spec for this. If you think you are low on compression, you will need to perform a leak down test on the motor to determine if work is needed.

Apr 13, 2009 | 2006 KTM 525 SX

1 Answer

Starter gear

but the last ride the starter was making noises. Took it back to the dealer and he said the starter gear was broken. I had purchased it exactly 30 days prior and it has a 30 warranty so no cost to me however it this a problem anyone has had and should I be worried?,Yep, My 05 exc525 had the same problem after about 200miles, one of the starter gear teeth broke off , luckily it was caught by the sump plug and ktm replaced the gear for me. Reasons could be slightly higher compression or smaller battery doesnt have the same power but i suspect its down to a batch of the gear cogs not being properly heat treated. As long as the broken teeth went straight to your magnetic oildrain bolt i dont think you need to worry. A couple of my mates also had replacement clutches after about 100 miles on the 525s, my decals are lifting and the rear tail light connector is a bit iffy, also the single red button for the starter and no kill switch with it is naff. Having aired those few glitches, its actually the best bike ive ridden to date with the upgraded chassis and suspension, and the fork seals are spot on. I just hope that ktm dont lose the attention to detail that we all like now they are in demand.,,,

Nov 10, 2008 | 2005 KTM MXC 525 Racing

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