Question about 2006 Daelim Daystar

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THE CLUTCH WONT DISENGAGE WHEN I PULL THE CLUTCH LEVER YET EVERYTHING SEEMS TO BE WORKING

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  • Daelim Master
  • 3,433 Answers

Got motor oil in it instead of motorcycle oil which is more compatible with a wet clutch? Yup, that will do it.

Posted on Nov 12, 2009

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Posted on Jan 02, 2017

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2 Answers

Suzuki RM80 clutch will not disengage.


Hey Anon,
First, make sure the clutch is adjusted correctly..This video is a basic tutorial.. use it for a guide BUT DO the steps as I TELL YOU..
1. Loose the cable adjuster at the handle bar.. run the adjuster in - (give it as much slack as you can)
2. The clutch actuator lever on the engine case should be able to move about 8mm (.325") before it starts to disengage (gets hard to move)..
3. Adjust the cable at the bottom adjustment to take up any slack at this point.. ..you MIGHT/should be able to feel some (NOT FULL TENSION) clutch disengagement in the handle bar (clutch) lever at this point.. IF YOU CAN'T - tighten the cable at the bottom adjustment ONE round at a time until you can feel (a small amount) tension and have at least/about 12mm (.48") max. of play in the lever (BETWEEN THE LEVER AND THE MOUNT when YOU START TO FEEL TENSION... - NOW - in the clutch lever (handle bar).. when you can feel tension in the lever... >> you should start adjusting the lever to have (at least) approximately 1/8" - (3mm) of play (gap) between the lever and mount.. when you have this set correctly, the clutch adjustment question is eliminated. If the adjustment has not helped and you had to do A LOT of adjusting. you need to replace the clutch cable.. and do this adjustment process again. NOW adjustment is NOT part of your problem. If this fixes your problem GREAT!!
.. If not.. now.. we have to move internally..The next issue will be grooves worn into the arms of the clutch basket be the fiber clutch plate ears..(see picture) (the ones that keep the plates stationary when you shift to help disengage the clutch). Also check the actuator arm (see picture below) for wear..



. How to Adjust Clutch
clutch adj-1yabyasfolpfscp5rjzzy1he-2-0.jpg

clutchbasket1-1yabyasfolpfscp5rjzzy1he-2-2.jpg clutchparts-1yabyasfolpfscp5rjzzy1he-2-5.jpg
Ok.. if you have gotten this far and everything seems good, reinstall AFTER YOU HAVE METICULOUSLY CLEANED THE BASKET!! The clutch should be working now.
Congrats!! If you need professional port work contact me..
Suzuki RM80 250 89 95

Jul 09, 2017 | Suzuki RM 125 Motorcycles

2 Answers

Clutch won't disengage on my Riding Mower


WITH THE ENGINE TURNED OFF, open the hood and watch the engagement cable. engage mower lever and then disengage the switch sounds happy, possibly the cable is starting to seize up

Apr 19, 2014 | Husqvarna Garden

1 Answer

I pull the clutch lever and it wont disengage. Before i ave done some work on it, pull out the front sprocket cover and took out the push rod (chain sprocket change), put back the cover in place than the...


Drain the oil and Pull the clutch cover off. That rod connects to the clutch push button. sounds like it fell out. Undo all the little clutch cover bolts. Carefully pull the cover off leaving all the clutch plates in a stack as some are different to others usually the first or last plate .Check the center of this plate as that is where the button usually is. Put it all back together and check clutch with cover off. You should see it move away as you pull the lever. Make sure you back off your clutch first. Hope this helps cheers

Oct 23, 2013 | 2004 Suzuki GSX-R 750

1 Answer

05 KTM 525 Clutch problem Clutch not disengaging when bike gets hot


It sounds like to me that the slave cylinder { If it is close to the engines gearbox} it might b getting to hot. How is the oil in the gearbox? It could be overheating !!!!!

Mar 13, 2012 | KTM Motorcycles

1 Answer

2002 Honda GL 1800 Gold Wing clutch will not disengage


Hi, Ralph for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing and printing please click on the blue links below. Good luck and have a wonderful day.
GL1500 clutch will not disengage
Clutch won disengage GL1500 Information Questions goldwingdocs com
Honda GL1800 Service Manual
http://www.partsfish.com/page/oem-parts-for-honda
Honda Goldwing GL1800 Owner Manual

Jul 30, 2017 | 2002 Honda GL 1800 Gold Wing

1 Answer

I just replaced my clutch cable, but now that I've put everything back together I have a problem. The bike will from neutral to first and back without the clutch lever pulled in. However it also...


Good news, you just need adjust the clutch cable..

Always order the part for your model and year when getting parts and make sure it matches in length with the old one. Note how much cable is sticking out of the housing.
Is it 3 1/2 inches or 4 inches or 2 inches. make sure the new one matches.

Put the new cable on with lots of slack.Slack at the adjuster, and slack at the handlebar adjuster
Now pull the lever in, it will be easy because of the slack.let it stay there.
It will stay against the grip.
As you tighten the cable adjustment down by the cover, you'll notice the clutch lever move out.
Once it reaches the top, stop adjusting and pull it in again.
Continue adjusting and pulling the lever until the lever springs back to the top.
You can feel resistence which is the clutches disengaging.
Make sure there is 1/8" free play when the lever springs back.
Now turn the clutch cable adjust on the handlebar outward, which will remove the rest of the slack.
Only leave 2mm slack on the lever.

Now start your bike up and it should work like new.
You want your clutch to disengage within the first 1/2" of pulling the lever in.
This ensures the clutches are definately disengaged by the time you get the lever pulled back to the grip when shifting.

If your clutches are slipping or dragging no matter how you adjust the cable then your clutches may need replaced.
But sounds to me like its just an adjustment.
Hope to be helpful
Big Al

Jul 25, 2011 | 1993 Yamaha FZR 600

1 Answer

I lost my clutch on my 1988 yz 125 the plates dont seem to be engagen or disengaging i got new cable everything seems to look ok i just cant shift gears with clutch cable


If you are able to start the bike and get going using the clutch, it doesn't sound like a clutch issue.
Are you able to pull in the clutch and stop? if so, the clutch is working and there's a problem in the gearbox (bent shift lever or something of that nature)

Mar 10, 2011 | Yamaha YZF-R15 Motorcycles

1 Answer

I thought that my clutch cable broke on my 03 Road King Classic. After pulling the lever, the clutch is still engaged. I took the dipstick out of the side case and saw that the cable moved while pulling...


The only small lock ring that I can think of is the one that holds the throw out bearing on the end of teh clutch release rod. it's a vrery tiny O-ring, about an 1/8" indiameter. Everything is alright unless you pull your clutcth and you pull the clutch release rod out. Then you have to pull the other side of the transmission case to put the new bearing back and trhrust plae,

Good LUck
Steve

Feb 24, 2011 | 2003 Harley Davidson FLHRCI Road King...

1 Answer

Clutch lever real tight, my girlfriend cant even disengage clutch its so tight. Bike ridden every day just got real hard to squeeze one day. But still seems to work fine otherwise.


The most common cause is that the bearing that the handle rotates on is worn out and now it is rubbing metal on metal. Buy a new clutch lever and install it and everything will be good as new.

Oct 10, 2009 | 1998 Suzuki GSX-R 750 W

1 Answer

Wire clutch adjustment


Pulling the lever releases the clutch. Disengageing it so you don't go. Ok, in order to engage the clutch fully, you release the lever and you must have at leas 1/4 inch free play.
If it is not going in gear easily, you probably have too much free play and you are not fully disengageing.. There is the possibility of an internal adjust ment Try the above and let me know how or if that works. Clutch lever pulled by closing your fist releases the clutch for shifting.

May 28, 2009 | 1996 Moto Guzzi Sport 1100 i

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