Question about 2006 Harley Davidson XL 1200 C Sportster Custom

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Lost headlight,horn,both turn signals last week after a pretty hard bump in the road.Keeps blowing the top and bottom 15 amp fuses on the left bank of the fuse block

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Somewhere you have a dead short, i.e. wire shorted to ground. Only solution is to trace all your wires from the fuse box to the switches, headlight, horn, and turn signals. This will be much easier if you have access to a service manual, but can be done without one if you are patient.

Posted on Oct 10, 2009

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Hi, Larry before diagnosing your blown fuse issue, check the bottom of your seat, if it's metal and comes in close proximity to the positive battery post you need to take the necessary steps to ensure there is no contact (electrical tape, thick rubber insulation, hammer a dent in the seat bottom etc.) You are going to need a wiring diagram from your service manual, a test light, an ohmmeter and plenty of extra fuses.
If you turn on your ignition switch and immediately blow a fuse you have a hard/dead short and is usually easy to find. With a test light connected to the hot side of the blown fuse holder start stabbing the wire/s that leads away from the fuse holder and towards the ignition switch, you test light will illuminate validating the short. When the test light fails to illuminate you have passed the short and need to back up until the test light illuminates, then look in the immediate area for the short.
If you driving down the road for 30 minutes or 15 miles and blow a fuse you have soft/flying short and may take some time and patience to find.
If the main fuse/circuit breaker constantly blows/trips while riding you probably have a faulty battery terminal connection. Check battery terminals for damage or corrosion, check battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary. Any other fuses that constantly keep blowing while riding are usually caused by a loose or corroded ground wire in the circuit, which means you have to check, inspect, test each and everyone with an ohm meter set on a low ohm scale 100 ohms or less . Simply touch one lead to the ground source and the other lead to the battery negative terminal, a reading of zero indicates a clean solid ground. Any number reading or infinity indicates a poor ground and needs to be repaired. Poor or weak grounds require excessive additional amperage to complete the circuit which in turn blows the small amperage fuse.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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http://www.partsfish.com/page/oem-parts-for-honda
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1 Answer

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Hi, Vincentborca before diagnosing your blown fuse issue check the bottom of your seat if its metal and comes in close proximity to the positive battery post you need to take the necessary steps to ensure there is no contact (electrical tape, thick rubber insulation, hammer a dent in the seat bottom etc.) You are going to need a wiring diagram from your service manual, a test light, an ohmmeter and plenty of extra fuses.
If you turn on your ignition switch and immediately blow a fuse you have a hard/dead short and is usually easy to find. With a test light connected to the hot side of the blown fuse holder start stabbing the wire/s that leads away from the fuse holder and towards the ignition switch, you test light will illuminate validating the short. When the test light fails to illuminate you have passed the short and need to back up until the test light illuminates, then look in the immediate area for the short.
If you driving down the road for 30 minutes or 15 miles and blow a fuse you have soft/flying short and may take some time and patience to find.
If the main fuse/circuit breaker constantly blows/trips while riding you probably have a faulty battery terminal connection. Check battery terminals for damage or corrosion, check battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary. Any other fuses that constantly keep blowing while riding are usually caused by a loose or corroded ground wire in the circuit, which means you have to check, inspect, test each and everyone with and ohm meter set on a low ohm scale 100 ohms or less . Simply touch one lead to the ground source and the other lead to the battery negative terminal, a reading of zero indicates a clean solid ground. Any number reading or infinity indicates a poor ground and needs to be repaired. Poor or weak grounds require excessive additional amperage to complete the circuit which in turn blows the small amperage fuse.
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1 Answer

Schematic to driver side fuse box


Cavity Fuse Description
1) 15 Amp Blue Horn Relay, Power Sunroof
Relay, Power Window Relay
2) 10 Amp Red Rear Fog Lights (Export Only)
3) 20 Amp Yellow Cigar Lighter
4) 10 Amp Red Headlight Low Beam Right
5) 10 Amp Red Headlight Low Beam Left
6) 20 Amp Yellow Body Control Module/Power Door Locks
7 )10 Amp Red Left Park Light/Left Tail Lamp/License Plate Lamp
8) Spare
9) 10 Amp Red Right Park Light/RightTail Lamp/License Plate Lamp/Cluster
10) Spare Cavity Fuse Description
11) 15 Amp Blue Flasher
12) 15 Amp Blue Stop Lights
13) 10 Amp Red Body Control Module/CMTC/Cluster/Pass. Airbag On,Off Indicator, Auto Daylight
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14) 10 Amp Red PDC Fuel Pump/AC Clutch,
Starter Relay/Engine
Controller/Transmission
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15) Spare
16) 20 Amp Yellow Power Outlet (Rear)
17) 15 Amp Blue Rear Wiper
18) 20 Amp Yellow Radio Choke & Relay
Cavity Fuse Description
19 20 Amp Yellow
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20 Spare
21 10 Amp Red Radio
22 20 Amp Yellow
Power Sunroof Relay/
Antenna Module (Export
Only)
23 Spare
24 10 Amp Red PDC Blower Motor
25 10 Amp Red Heated Seat Switches/HVAC
Control Head/Trailer Tow
Battery Charge
26 10 Amp Red Headlight High Beam Right
27 10 Amp Red Headlight High Beam Left
28 Spare
29 10 Amp Red Heated Mirrors/Rear Window
Defroster Indicator
Cavity Fuse Description
30 15 Amp Blue Heated Seat Module
31 Spare
32 10 Amp Red Wiper Switch/Front and
Rear Wipers
33 10 Amp Red SKIM Module/Data Link
Connector
34 15 Amp Blue Body Control Module/
Cluster/Interior Lights,
Hands Free Module/Radio/
CMTC/ITM Module & Siren
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35 Spare
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Occupation Classification
Module (Right Front Seat)
37 10 Amp Red Airbag Control Module
38 10 Amp Red ABS Controller/Shifter Assembly
39 10 Amp Red Hazard Flasher (Turn
Signals)/Backup Lamp
Switch (Manual Transmission
Only)/Transmission Range
Switch (Automatic Transmis

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2 Answers

Lost owners manual and was testing fuses at the junction box. do you have any info. as to what each fuse controls. i lost my dash controls ex. speedometer oil guage . its 1999 jeep cherokee ltd


Here is the diagram you were looking for, hope this helps :)
fixurupr_4.jpg fixurupr_5.jpg

Cavity Fuse Color Description F1 -- -- Spare F2 -- -- Spare F3 10 Amp Red Headlight high beam left F4 15 Amp Lt. Blue Flasher, hazard switch (see Junction Block diagram above for location of turn signal Flasher relay - Mopar p/n 4686094) (Repair tip: WJ flasher repair)
F5 25 Amp Natural Radio amplifier F6 15 Amp Lt. Blue Park lamps F7 10 Amp Red Interior lights F8 15 Amp Lt. Blue Overhead console, rear wiper, IP lights, rear flipper glass solenoid, power locks F9 20 Amp Yellow Power outlets F10 20 Amp Yellow Adjustable pedals (2002-2004 only) F11 10 Amp Red Rear window defrost indicator F12 10 Amp Red Auto shutdown relay / "Fuel" F13 -- -- Spare F14 10 Amp Red Headlight low, left F15 10 Amp Red Headlight low, right F16 10 Amp Red Headlight high, right F17 10 Amp Red Instrument cluster, diagnostic connector F18 30 Amp ? Trailer tow F19 10 Amp Red Anti-lock brakes F20 10 Amp Red Ignition Run / Heated seats / A/C Heater control / Flasher - Left and Right turn signal switch sense F21 10 Amp Red Ignition Run / Start - PDC (Power Distribution Center) F22 10 Amp Red Ignition Run / Start F23 15 Amp Lt. Blue Brake switch F24 15 Amp Lt. Blue Foglamps F25 20 Amp Yellow Accessory delay relay (sunroof) F26 15 Amp Lt. Blue Cigar F27 15 Amp Lt. Blue Rear fog (export) F28 10 Amp Red Body Control Module, Acc/Run F29 10 Amp Red Rear wiper switch. Washer motors F30 15 Amp Lt. Blue Radio F31 10 Amp Red Ignition Start F32 10 Amp Red Ignition Run / Start - Airbag F33 10 Amp Red Ignition Run / Only - Airbag C1 20 Amp Yellow Wiper (Circuit Breaker) C2 20 Amp Yellow Seats (Circuit Breaker) C3 -- -- Spare

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1 Answer

Electrical problem after battery replacement.


Below is a listing of which fuse corresponds with which circuit:

1 - 10 Amp - Transmission Controller, Gauges, Autostick
2 - 10 Amp - Right High Beam Headlight
3 - 10 Amp - Left High Beam Headlight
4 - 10 Amp - Radio, CD Player
5 - 10 Amp - Washer Motor
6 - 15 Amp - Power Outlet
7 - 20 Amp - Tail, License, Parking, Illumination Lights, Instrument Cluster
8 - 10 Amp - Airbag
9 - 10 Amp - Turn Signal Lights, Turn Signal/Hazard Indicator
10 - 15 Amp - Right Low Beam
11 - 20 Amp - High Beam Relay, High Beam Indicator, High Beam Switch
12 - 15 Amp - Left Low Beam Headlight
13 - 10 Amp - Fuel Pump Relay, Power Train Control Module
14 - 10 Amp - Cluster, Day/Night Mirror,Sunroof, Overhead Console, Garage Door Opener, Body Control Module
15 - 10 Amp - Daytime Running Light Module (Canada)
16 - 20 Amp - Fog Light Indicator
17 - 10 Amp - ABS Control, Back Up Lights, Daytime Running Lights, A/C Heater Control Cavity Fuse Circuits
18 - 20 Amp - Power Amplifier, Horn
19 - 15 Amp - Overhead Console, Garage Door Opener, Trunk, Overhead, Rear Reading, and Visor Vanity Lights, Trunk Release Solenoid, Power Mirrors, Power Door Locks, Body Control Module, Aspirator Motor
20 - 20 Amp - Brake Lights
21 - 10 Amp - Leak Detection Pump, Low Rad Relay, High Rad Relay, A/C Clutch Relay
22 - 10 Amp - Airbag
23 - 30 Amp - Blower Motor, ATC Power Module
24 - 20 Amp - Power Window Motors
25 - 20 Amp - Power Door Lock Motors, Power Seats

Apr 04, 2009 | 2002 Dodge Intrepid

1 Answer

Main fuses for the horn and air bag


Fuse #8, #18 and #22.

Below is a listing of which fuse corresponds with which circuit:

1 - 10 Amp - Transmission Controller, Gauges, Autostick
2 - 10 Amp - Right High Beam Headlight
3 - 10 Amp - Left High Beam Headlight
4 - 10 Amp - Radio, CD Player
5 - 10 Amp - Washer Motor
6 - 15 Amp - Power Outlet
7 - 20 Amp - Tail, License, Parking, Illumination Lights, Instrument Cluster
8 - 10 Amp - Airbag
9 - 10 Amp - Turn Signal Lights, Turn Signal/Hazard Indicator
10 - 15 Amp - Right Low Beam
11 - 20 Amp - High Beam Relay, High Beam Indicator, High Beam Switch
12 - 15 Amp - Left Low Beam Headlight
13 - 10 Amp - Fuel Pump Relay, Power Train Control Module
14 - 10 Amp - Cluster, Day/Night Mirror,Sunroof, Overhead Console, Garage Door Opener, Body Control Module
15 - 10 Amp - Daytime Running Light Module (Canada)
16 - 20 Amp - Fog Light Indicator
17 - 10 Amp - ABS Control, Back Up Lights, Daytime Running Lights, A/C Heater Control Cavity Fuse Circuits
18 - 20 Amp - Power Amplifier, Horn
19 - 15 Amp - Overhead Console, Garage Door Opener, Trunk, Overhead, Rear Reading, and Visor Vanity Lights, Trunk Release Solenoid, Power Mirrors, Power Door Locks, Body Control Module, Aspirator Motor
20 - 20 Amp - Brake Lights
21 - 10 Amp - Leak Detection Pump, Low Rad Relay, High Rad Relay, A/C Clutch Relay
22 - 10 Amp - Airbag
23 - 30 Amp - Blower Motor, ATC Power Module
24 - 20 Amp - Power Window Motors
25 - 20 Amp - Power Door Lock Motors, Power Seats

Apr 02, 2009 | 2004 Dodge Intrepid

1 Answer

Inoperative tail lights and instrument panel lights


hi may i suggest you check the rear bulbs? as they may be the reason keep blowing fuses probably a short circuit from bulb to earth ?

Nov 18, 2008 | 1992 Honda Accord

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