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Find workshop manual for honda trx450 atv about to strip the quad down to get frame powder coated and replace all worn bearings and seals

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  • yadayada
    yadayada May 11, 2010



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What are the common problems with honda 350 fourtrax atv

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I want to strip down my 2001 road king & put it all together on a paughco swing arm frame

Hi Anonymous, the first thing I would do is purchase a service manual and two cycle lifts from the websites below they run about $100 a piece including shipping, the manual $6.50. Have your new frame powder coated to the color you want. Then remove the fenders and tank, transfer the front end and rear wheel assembly and shocks, so you have a rolling chassis on the new frame, then the engine and trans and the rest as you feel comfortable with. Take your time, be patient, pay attention to detail, torque everything to book specs. and read your service manual before you do any procedure. When you finish you can sell the extra cycle lift to a friend enjoy your new creation:
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2004 honda 350 fourtrax exhaust seat loose in head. What years of honda 350 heads will fit a 2004

Do I take it the engine is already stripped to establish the fault. I've owned several Honda's and never seen this fault. If its in bits a good motorcycle engine shop could do it and recut the seat but only a search of parts books would tell you if Honda used a motorcycle head. Saying that, Honda do appear to use modified bike engines to power quads. New crank cases built onto a previous barrel and head.
Call a Honda specialist or a quad shop who may have already worked it out for themselves. Check out quad forums as well?

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1 Answer

Honda foreman trx450 right rear wheel wobbles. Bearings are good, but found that my axle nut was totally stripped. What could cause this

You say the rear wheel axles and bearings have been replaced, you mentionnothing of the front wheels, you have the symptoms of a front wheel bearing being worn out, remove them and check for pitting in the bearing rollers or the bearing races, I am sure you will find a problem. Hope this helps solve your issue with the bearing noise.

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Need to know part #'s for honda atv rear wheel, bearings and seals. part# 42650-hm4-85.

Most older Honda atv's use a 6007 rear bearing (96150-60070-10) However Parts Unlimited and Dennis Kirk sell rear wheel bearing kits with seals that have everything you need to do the job. The kit typically sells for about the price of one Honda OEM bearing and is shipped right to your door(Dennis Kirk). If you want to look up the part numbers go to and use there microfiche. They have reasonable prices if you want to place an order.

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Powder coating a motorcycle frame, are there any problems?

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Leaking Oil Sump Plug on Honda 300 ATV 4 wheel drive Quad bike. Threads in the bsae of the sump (presumably alloy) seem to be partly stripped. Any suggestions for a cure please.

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