Question about 2001 Yamaha YZF-R6

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How to stop metal clip on front caliper tapping on disc when going forward on yamaha r6 2001 model

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Your brake pads are too old and should be replaced to eliminate the cliping sound

Posted on Sep 29, 2009

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There is rattling/clicking sound coming from under my 02 galant. Just replaced both axles but said sound is still there. What is it and what can I do to fix it?


If the sound stops when you lightly apply the brakes it is probably disc brake pads that weren't properly installed and they are rattling now that they are worn down. There should be a clip and disc brake quiet that keeps them attached to the piston cup of the caliper. If not they will rattle back and forth in the distance between the caliper cup and the rotor when the brakes are not applied.

Sep 15, 2014 | 2002 Mitsubishi Galant

1 Answer

How to stop squeaking breaks on my 2007 nissian maximum


Brake squeak can be from a wear indicator which is a metal clip that touches the brake disc when the pads wear thin. If there is plenty left on the brake pads removes them and cover the BACK and the top and bottom bit of the pad where it meets the housing/caliper with copper grease. NEVER APPLY where the pad front meets the disc

Oct 16, 2012 | Cars & Trucks

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Why is their uneven pressure on front brake caliper cylinders of fazer 600


Hi, Anonymous that's because 1 piston is stuck caliper needs to be overhauled for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Sep 04, 2012 | 1999 Yamaha FZS 600 Fazer

2 Answers

How do i remove the brake caliper on a 1994 f350 4x4 there are no bolts attaching it


If this is a Pin Slider, here is 1996 steps:

Section 06-03: Brakes, Front Disc 1996 F-150, F-250, F-350 4x2, 4x4, Bronco and F-Super Duty Vehicles Workshop Manual
REMOVAL AND INSTALLATION Caliper
Heavy-Duty Rail Slider, F-Super Duty
Replace brake shoe and lining (2001) as follows when the lining is worn to a minimum thickness of 0.794mm (1/32 inch) above the front disc brake rotor shield. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel (1007).
Removal
  1. To avoid fluid overflow when the caliper pistons are pressed into the caliper cylinder bores, siphon or dip part of the brake fluid out of the brake master cylinder reservoir (2K478). Discard the removed fluid.
  1. Raise the vehicle and install safety stands. Remove the front wheel and tire assembly.
  1. Place an appropriate size C-clamp on the disc brake caliper with end of clamp against caliper and end of screw against outer shoe. Tighten the clamp to bottom the caliper pistons in the cylinder bores. Remove the clamp. Do not use a screwdriver or similar tool to pry caliper pistons (2196) away from the front disc brake rotor (1125).




  1. Clean excess dirt from area around pin tabs.
  1. Tap upper caliper pin toward inboard side until pin tabs touch the front wheel spindle.
  1. Using Hydraulic Caliper Pin Remover D89T-2196-A or equivalent and a light hammer, drive the pin from the disc brake caliper as follows:
    1. Position the notched end of the tool against the caliper pin (retention tab half), at a 45-degree angle from the pin retention tabs.



    1. Tap the tool with the hammer to compress the retention tabs.



    1. As the retention tabs are compressed, move the tool to gain a straight approach to the caliper pin, and continue tapping to drive the caliper pin through the caliper/spindle groove.
  1. Repeat removal procedure for lower caliper pin.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not let the disc brake caliper hang by the front brake hose (2078). The front brake hose could become stretched or twisted which can cause the front brake hose to leak and rupture, resulting in failure.
    Remove the disc brake caliper from the front disc brake rotor. If the disc brake caliper is to be removed for service, remove the front brake hose from the disc brake caliper. Plug the end of the front brake hose to prevent fluid loss and entry of air into the system. If the disc brake caliper is not to be removed, wire it up to the frame of the vehicle to avoid damage to the front brake hose.
Installation
stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel.
  1. NOTE: There is a raised section at one end of each shoe so installation can be made in one direction only.

    Install new inner and outer lining.
  1. Lubricate the knuckle upper and lower inner pad grooves and caliper grooves with Disc Brake Caliper Slide Grease, Silicone Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A. Install the disc brake caliper on a front wheel spindle, making sure the mounting surfaces are free of dirt.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not allow the tabs of the caliper pin to be tapped too far into the spindle groove. If this happens it will be necessary to tap the other end of the caliper pin until the tabs snap into place. The tabs on each end of the caliper pin must be free to catch on the spindle flanks.
    Position caliper pin with the pin retention tabs oriented adjacent to the spindle groove.
  1. Tap the caliper pin on the outboard end with a hammer. Continue tapping the caliper pin inward until the retention tabs on the sides of the caliper pin contact the spindle face. Repeat procedure for the lower caliper pin.


Oct 23, 2011 | 1994 Ford F350 Crew Cab

1 Answer

Front disc brake assembly diagram


SECTION 206-03: Front Disc Brake 1999 Escort/Tracer Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/06/1998 Front Disc Brake Front Disc Brake System Components
Item Part Number Description 1 1125 Front Disc Brake Rotor 2 2B296 Disc Brake Caliper Locating Pin 3 2B120 Disc Brake Caliper 4 2001 Brake Pads 5 - Copper Washers (2 Req'd) 6 - Banjo Bolt 7 2078 Front Brake Hose 8 2W303 Brake Caliper Bolt- (2 Req'd) 9 2814 Brake Hose Clip The front disc brake system consists of a single-piston front disc brake caliper (2B120) and a ventilated front disc brake rotor (1125). The brake shoes and linings (2001) are held in the front disc brake caliper by two front disc brake caliper locating pins (2B296) and two springs. The inboard brake shoe and lining is equipped with a wear indicator that makes a squealing noise when the brake shoes and linings are worn beyond recommended use.

2010&c18=modelyear&c20=n41287&c35=wsm%2cfront%20disc%20brake%2csxf%2c206-03%2cdescription%20and%20operation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=428&ct=lan&hp=n&[aqe] ddll111_28.gif

Dec 15, 2010 | 1999 Mercury Tracer

1 Answer

Need help changing brake pads and routers on 2003


Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
  1. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    For the rotors:

    1. Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
    2. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    May 28, 2010 | 2003 Chrysler Town & Country

    1 Answer

    How take off pins not bolts on caliper 87 Ford Ranger front brake


    The pins / wedges just tap out use a scewdriver on the metal edge of the pin just tap it out to the rear and when putting them back in just tap them back in from the front. You will see they are diamond shape and metal cased around rubber very easy to do just take your time.

    Nov 28, 2009 | 1987 Ford Ranger

    1 Answer

    How do I change a rear disc brake on a volvo V70 1998


    Remove wheel, Remove the two bolts holding on the caliper. Pry off, Push back pistons with a c-clamp and a thick board if needed. If you have the metal clips, they can pull out with a needle nose pliers and tap in with hammer. Place new pads in calipers, place of rotor, replace bolts. Bleed system.

    You can go to autozone.com and register for full free online repair manual with everything you could need for you car.

    Sep 26, 2009 | 1998 Volvo V70

    1 Answer

    Remove and replace front disc brakes and rotors on 2003 landrover freelander


    This is how I did it, 2003 TD4 Kalahari automatic, vented discs (earlier models have different size discs and calipers), without reference to any manual, so follow at your own risk if you feel confident and have the correct tools. It is a caliper off job, so common sense and strong wrist (to undo and retighten bolts is important). Check disc wear at the same time, to reduce the hassle of having to do it all again if the discs are shot.

    Prepare a piece of stout cord. Slacken wheel nuts, jack car up and support on axle stands, remove wheel and site under front sill as precaution against axle stand/jack collapse and to clear out of area of operation, use 15mm socket to remove the two caliper fixing bolts on inside of hub. Ease caliper away from hub and tie up with cord (to reduce stress on brake hose. Remove clips from through pins and remove anti-squeal shim. Use pry bar between pads to open caliper fully (not recommended if you are going to re-fit same pads), remembering to seal reservoir to prevent fluid leakage. Try fitting new pads to caliper (I had to grind one pads metal lugs slightly to allow fitting to stainless sliders - another had already been machined by the manufacturer). Fit shims as per instructions with new pads. Re-fit anti-squeal shim & through pins and pin clips. Re-assemble in reverse sequence to dis-assembly. Car passed MOT ok, with good braking performance. NB it is important to check disc thickness. which my MOT station said is a minimum of 18mm, mine were at 19+mm after 40k.

    The CD service manual is available on ebay for less than £5.00, so it might be worth checking that first, as I make no assertion that my way was the correct method, just that it worked.

    Hope that helps.

    Apr 18, 2009 | 2003 Land Rover Freelander

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