Question about 2006 Harley Davidson XL 883 Sportster

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Want to install new brake pads - 2006 Harley Davidson XL 883 Sportster

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Whenever servicing brakes, extreme care must be taken to ensure that the job is done correctly. Severe injury or death can result from an improperly done brake job.

To replace the rear pads, remove the two bolts that hold the caliper in the caliper bracket. Lift the caliper off and move it out of the way. Do not crimp the rear brake line. Take notice of how the pads, the stainless steel pad clips and the anti-rattle spring is positioned in the caliper bracket. Remover the old pads and brake parts. Install the new pads making sure you put the friction side of the brake pad against the rotor. Don't laugh I've seen many brake pads put in metal to metal, especially on the backside pad. Make sure the metal end clips are positioned correctly.

Now, you've got to press the piston back into the caliper so that the caliper will go down over the new pads. I usually use a large pair of slip joint pliers but a C-clamp works well. Make sure you protect the paint on your caliper. Remove the master cylinder top and watch the fluid level as you press the piston back into the caliper. Don't allow the master cylinder to overflow. Remove fluid if you have to. Once you get the piston fully pressed back into the caliper, carefully slide it into position while not knocking the pads out of their position.

Install the two bolts and carefully work the rear brake pedal until the pedal feels normal. You may have to depress the pedal a few times before it feels right. Top off the fluid level using the correct type of brake fluid. Never mix two different types of brake fluid such as DOT4 and DOT5 (US). This will cause problems in the future as they do not mix.

Before riding the bike, check for proper brake operation. When you do test ride the bike, test the brakes before you reach a speed of over ten miles per hour. Remember, it's you that is going to ride the bike first. Make sure you do this job correctly.

Posted on Sep 27, 2009

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1 Answer

How to replace rear brake pads 2002 softtail ?


If present, remove right saddlebag.
Remove the rear master cylinder reservoir cap. As the pistons are pushed back into the caliper, fluid level may rise more than 1/8 in. (3.2 mm). You may have to remove fluid to allow for this.
Loosen, but do not remove, both pad pins (12 pt/0.25 in.).
Pry the inside pad back. Use steady pressure to prevent scoring the brake disc. Pry between the pad and the brake disc in order to push the caliper pistons back into their bores.
Once the pistons have been fully retracted into their bores, pull pad pins part way until the inside pads drop free. Note the pad's original orientation for replacement purposes.
Install pad with two tabs on the inboard side of the rear caliper.
Install new inside brake pad using the same orientation as the pad previously removed. Curved portion of pad must face upward.
Install pad pins until the pins snap into place with an audible click. Do not fully tighten at this time.
Pump brake pedal lever to move inside pistons out until they contact inside brake pads.
Pry the outside pad back. Pry between the pad and the brake disc in order to push the caliper pistons back into their bores.
Verify that inside pads are captured between brake disc and pistons. Completely remove pad pins to free outside brake pad. Note the pad's original orientation for replacement purposes.
Install new outside brake pad using the same orientation as the pad previously removed. If the inside pad moved during the previous step, reinstall. Curved portion of pad must face upward.
Install both pad pins through holes in inner and outer
brake pads. Tighten to 180-200 in-lbs (20.3-22.6 Nm).

Jun 03, 2014 | 2003 Harley Davidson FXST Softail Standard

1 Answer

Rear brake replacement 2003 FLHT


The minimum brake disc thickness is stamped on the side of the disc. Maximum brake disc lateral runout or warpage is 0.008 inch (0.2 mm) when measured near the outside diameter.
Replace brake pads if the friction material above the backing plate on either pad is 0.04 inch (1.02 mm) thick or less.

To remove the rear brake pads begin by removing the right side saddlebag, loosen both pad pins but do not remove them or installation of the new pads will be more difficult than needs to be, remove the rear master cylinder reservoir so you can se the fluid level as you push the pads and the pistons back as the level ma rise too much when the pistons are seated fully in their bores and you may have to see this and remove excess fluid, pry the inside pad back pushing the pistons fully into their bores using a putty knife with a wide thin blade to avoid scoring or scratching the brake disc. THEN when the pistons have been fully retracted pull the pad pins part way out until the inside pad drops free and note the orientation of the pad so that you can easily install the new pad in the same orientation with the curved portion of pad necessarily facing the rear of the motorcycle, install the new pad and install but do not tighten the pad pins, then pump the rear brake pedal to move the inside pistons out until they
they contact the inside brake pad, then using a putty knife with a wide thin blade to avoid scoring or scratching the brake disc pry the outside pad back in order to push those pistons fully into their bores, verify that the inside pad is captured between the brake disc and the pistons, completely remove the pad pins to free the outside brake pad. note the orientation of the pad before it falls out and install a new outside brake pad using the same orientation with the curved portion of pad necessarily facing the rear of the motorcycle and if the inside pad moved during the previous step reinstall it. Replacing one pad at a time keeps the anti-rattle spring in place and so if you wish to replace the spring you will have to remove both pads to remove and replace it. THEN inspect the pad pins for unacceptable wear/grooving and replace if and as necessary and install the two pad pins and tighten them to 180-200 in-lbs (20.3- 22.6 Nm). THEN pump the brake pedal to extend the pistons and move the brake pads out against the brake disc. THEN check that the brake fluid is at the proper level about 1/8 inch down from the top of the reservoir and add NEW D.O.T. 5 SILICONE BRAKE FLUID, if necessary, install the master cylinder reservoir cover and tighten the cover screws to 6-8 inlbs(0.7-0.9 Nm), install the right side saddlebag, turn on the ignition/Light Key Switch and observe proper operation of the brake light, safely test ride the motorcycle and if the brakes feel soft or spongy, bleed them until you get a firm, hard pedal. Allow the new pads to properly wear in to the disc by not doing hard stops for the first 100 miles (160 km).

May 19, 2014 | 2004 Harley Davidson FLHT - FLHTI Electra...

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

How can I change the rotors and brakes on a 2006 Cadillac?


Front brake
Step 1: Identify Front Disc Brake Components
brake_pads_rotor.jpg
Front Wheel Drive Brake Assembly
Most front disc brake components include: brake rotor, brake pads, brake caliper, caliper mount and brake flex hose. Brake service usual occurs between 20,000 and 40,000 miles depending on driver habits, road conditions and brake pad/ rotor materials used.
Step 2: Remove Brake Caliper to Replace Pads
brake_pad_set.jpg
Removing Brake Caliper Mounting Bolts
Locate primary caliper mounting bolts; apply wrench pressure counter-clockwise (When looking at the head of the bolt) to remove the bolts, upper and lower. Make sure the bolt threads are in good shape and replace if necessary.
Step 3: Remove Front Brake Caliper
remove_brake_caliper.jpg
Remove Front Brake Caliper
After removing the primary caliper mounting bolts lift the brake caliper off of the rotor and then tie or secure to the side, being careful not to bend or kink the brake caliper flex hose. Thoroughly inspect brake caliper and brake hoses for leakage, cracks or chaffing and replace as needed. Next remove the brake pads (If not mounted in the caliper) and secondary caliper mounting bolts. Notice how great protective gloves work, most technicians use them on the job today.
Step 4: Remove Brake Pads
remove_brake_pads.jpg
Remove Front Brake Pads
Once the brake pads have been removed, make sure if there is anti rattle hardware to transfer to the new brake pads. Some brake pad manufacturers will include the proper lube (Caliper slides) and anti-rattle hardware to ensure proper performance of their product.
Step 5: Remove Caliper Mount
remove_brake_pads_holder.jpg
Remove Caliper Mount Bracket
Finish removing secondary caliper mount bolts and remove caliper mount. Note: clean and lube caliper slides and pad friction surfaces of all foreign material or build-up.
Step 6: Remove Brake Rotor
brake_rotor.jpg
Remove Brake Rotor
With the caliper mount out of the way you can now remove the brake rotor. Sometimes it can get stuck so you may need to tap it with a hammer or use penetrating oil to free it up. Some manufacturers use small screws to hold the rotor on as well. Clean and inspect wheel studs, replace if any are damaged. Also clean bearing hub rotor mount surface to ensure the proper mounting of the new brake rotor. Inspect the ABS sensor wheel for cracks or damage and replace as needed.
Step 7: Depressing the Brake Caliper
compress_caliper.jpg
Resetting Brake Caliper
To install the new brake pads you must retract the brake caliper piston. Remove the master cylinder lid or open the brake caliper bleeder screw to allow excess brake fluid to be released if necessary. Install C clamp tool and gently tighten clamp until caliper piston is fully depressed. Note: use old brake pad to protect the caliper piston. Close the bleeders once the piston is retracted completely
Step 8: Installing New Brake Rotor
new_brake_rotor.jpg
Install Brake Rotor
Install new brake rotor, the new rotor is manufactured with a protective film over the rotor to keep it from rusting, remove protective film with brake cleaner before installing; also after the brake job is complete you may experience a small amount of smoke from the rotor when first used. This is normal and will go away after the first couple of uses.
Step 9: Installing New Front Brake Pads
new_brake_pads.jpg
Installing New Brake Pads
Reinstall the front brake caliper mount, and then install front brake pads. Make sure the pads are seated properly in the caliper mount; it must be a close fit to work properly..
Step 10: Reinstall Front Brake Caliper
front_brake_rotor_pads.jpg
Re-Install front Bake Caliper
Reinstall front brake caliper and reinstall caliper-mounting bolts, recheck all mounts and mounting bolts. Check the caliper slides to be sure there is no bind and that the caliper moves freely back and forth on the caliper slides. Bleed brake system per manufacturer's specifications to relieve any air trapped in the system. Before driving the vehicle, push the brake pedal down and let it up slowly, repeat until normal brake pedal operation resumes, this operation is forcing the brake pads to travel to the brake rotors.

Dec 18, 2010 | 2006 Cadillac STS

1 Answer

How to replace front wheen brake pads


Push the Caliper piston all the way in to allow installation of new brake pads by pushing the caliper body inward.

Remove the pad pin plug and loosen the pad pin.

Pull the pad pin out of the caliper body while pushing in the pads against the pad spring.
Remove the brake pads.

Install new brake pads into the caliper so thier ends rest into the pad retainer on the bracket properly. Install the pad pin by pushing in the pads against the pad spring to align the pad pin holes in the pads and caliper body.

Tighten the pad pin - torque 18N-m, 13ft-lb

Install pad pin plug and tighten - torque 3N-m, 2.2ft-lb

Operate the brake lever to seat the caliper piston against the pads.

Check brake fluid level.

Caliper mounting bolt (2) - torque 30N-m, 22ft-lb

Jun 25, 2010 | 2003 Honda VTX 1300 Retro

1 Answer

Need help changing brake pads and routers on 2003


Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
  1. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    For the rotors:

    1. Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
    2. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    May 28, 2010 | 2003 Chrysler Town & Country

    3 Answers

    How do i change the pads and rotors on my 2002 trailblazer ls?



    If you Need Pics/ Illistrations Email @rejakwilson@aol.com


    Brake Pads Replacement - Front

    Removal Procedure

    Caution: Refer to Brake Dust Caution in Service Precautions.

    1. Inspect the brake fluid level in the brake master cylinder reservoir.
    2. If the brake fluid is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
    3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove the brake fluid with appropriate tool to the midway point before proceeding.
    4. Raise the vehicle. Refer to Vehicle Lifting.
    5. Remove the tire and wheel assembly.

    1. Compress the front brake caliper piston.
    6.1. Install a large C-clamp over the top of the brake caliper housing and against the back of the outboard brake pad. 6.2. Slowly tighten the C-clamp until the piston pushes into the brake caliper enough to slide the brake caliper off the rotor. 6.3. Remove the C-clamp from the brake caliper.
    1. Remove the lower mounting bolt from the slide pin.
    2. Rotate the brake caliper upward until it stops.
    3. Remove the outboard brake pad.
    4. Remove the inboard brake pad.
    5. Remove the brake pad retaining clips from the brake caliper mounting bracket.
    6. Remove the brake pad retaining clip from the brake caliper.
    7. Remove all foreign material from the brake caliper using denatured alcohol.
    Installation Procedure

    Important: When installing new brake pads, DO NOT reuse the old retaining clips for the brake pad. Use only NEW brake pad retaining clips.


    1. Install the brake pad retaining clips to the brake caliper mounting bracket.
    2. Install the brake pad retaining clip to the brake caliper.
    3. Ensure that the brake pad retaining clip in the brake caliper is properly seated.
    4. Install the inboard brake pad.
    5. Install the outboard brake pad.
    6. Rotate the brake caliper down into position.


    Notice: Refer to Fastener Notice in Service Precautions.

    1. Install the lower brake caliper mounting bolt.
      • Tighten the brake caliper mounting bolt to 51 Nm (38 ft. lbs.) .
    1. Install the tire and wheel assembly.
    2. Lower the vehicle. Refer to Vehicle Lifting.
    3. Fill the brake master cylinder reservoir. Caution: Refer to Firm Brake Pedal Caution in Service Precautions.
    4. Pump the brake pedal slowly and firmly to seat the brake pads.
    5. Burnish the new brake pads.



    blnk_spc.gif

    Jul 24, 2009 | 2004 Chevrolet TrailBlazer

    1 Answer

    I am replacing the rear pads and cannot get the caliper to compress using a c-clamp. Is there something special I need to do or know on my montego 05 car to get the caliper to compress? Sincerely Desperate...


    One, take your brake fluid reservoir cap off.
    Two, use a thin piece of wood to help you compress the piston on the caliper....do it slow. This way, you don't create a lot of pressure to the reservoir and it won't overflow.
    Three, these are the steps to removing and replacing the pads for the rear. It does mention a special tool....but you can use a c-clamp for the same purpose:

    Rear To Remove:
    1. Check the brake fluid level in the brake master cylinder reservoir.
    2. If required, remove the fluid until the brake master cylinder reservoir is half full. CAUTION
      Care must be taken when servicing rear brake components without disconnecting the parking brake cable from the brake caliper lever.
    3. Remove the disc brake caliper. Support the caliper with mechanic's wire. CAUTION
      When the brake pads are separated from the brake caliper, new brake pads must be installed. The brake pads are one-time use only.
    4. Remove and discard the brake pads and spring clips from the brake caliper anchor plate. NOTE: Do not remove the anchor plate guide pins. The guide pins are press fit to the brake caliper anchor plate. If the guide pins are damaged a new anchor plate must be installed.
    5. Inspect the brake caliper anchor plate assembly.
    6. Check the guide pins and boots for binding or damage.
    7. Install a new brake caliper anchor plate if it is worn or damaged.
    To Install:
    NOTE: The left caliper piston turns clockwise and the right caliper piston turns counterclockwise.
    1. Using the special tool, turn and compress the brake caliper piston into the cylinder.
    2. Clean the residual adhesive from the brake caliper fingers and pistons using the specified brake parts cleaner. CAUTION
      Do not allow grease, oil, brake fluid or other contaminants to contact the brake pad or caliper mating surface. Do not install contaminated pads.
      NOTE: Install all the new hardware supplied with brake pad kit.
    3. Install the new spring clips and brake pads.
    4. Position the brake caliper and install the 2 bolts. Tighten caliper bolts to 23 ft-lbs (31 Nm).
    5. If necessary, fill the brake master cylinder reservoir with clean brake fluid.
    6. With the engine running, apply pressure on the brake pedal to seat the brake pads.
    7. Test the brakes for normal operation.

    May 17, 2009 | 2005 Mercury Montego

    1 Answer

    Stuck Brake Pad Pins


    I suggest pulling the axle out a bit to allow the caliper assy more freedom of movement. Then see if you can get the pins out. If not, you can put something (like a piece of wood) between the pistons and the rotor on the outside and gently pump the pedal to see if that does in fact loosen the pins. But a more fundemental question: is the new floating rotor the EXACT diameter as the OEM (or whatever was on there) rotor? It sounds to me like the rotor is jammed against the pins. If it is the same size, are the new pads the same shape as the old ones (same profile on the metal backing)?

    Nov 20, 2008 | 2002 Harley Davidson FXST Softail Standard

    1 Answer

    Installing new brake pads on 2000 hyundai Accent GL


    REMOVAL 8118049.gif 1. Remove the lower bolt and lift the caliper assembly up and secure it with a wire or some other retaining method. 2. Remove the pads. CAUTION: Do not depress the brake pedal while disassembling the pads 30c09b4.gif

    INSPECTION 1. Check the pads for wear or oil contamination and replace, if necessary. caution_icon.gif The pads for the right and left wheels should be replaced at the same time. Never "drop" or intermix brake pad sets. All four pads must be replaced as a complete set. When replacing the brake pad, check for deformation. When replacing the guide spring, use a new one or the used one after cleaning away foreign material. 2. Check the pad for damage or deformation. Brake pad thickness: Standard value: 9 mm (0.354 in.) Service limited value: 2 mm (0.0787 in.)21873bf.gif
    INSTALLATION 1. Install the pad clips. 2. Install the pads onto each pad clip.
    3. Insert the piston in the cylinder using the Special Tool (09581-11000).b3dcdee.gif 4. Install the new pads. The shims are attached to each pad as illustrated5efc485.gif caution_icon.gif Be careful so that the disc or pad isn't contaminated by grease. 5. Install the bolt and tighten to the specified value. Tightening torque Guide rod bolt: 22~32 Nm(220~320 kgf·cm, 16~24 lb·ft)

    Jun 11, 2008 | 2000 Hyundai Accent

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