Question about 2004 kawasaki KLX 125

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Kick start broke and case broke - 2004 kawasaki KLX 125

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  • Yevgeniy May 11, 2010

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The kick start broke or did the shaft that the kick start bolts to?, if the shaft broke, you will need to remove the case and replace the shaft. as for the case, depends on how bad it broke, some people can weld alum. but i would buy a new case. and then install kick start on new shaft

Posted on Sep 25, 2009

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Posted on Jan 02, 2017

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SOURCE: huskt tc250 broken inner an outter case round kick start

Obviously, new casings would be the best option, but another option you have is to take the parts to a commercial welding shop and have them Heiliarc weld the casings. Alternate to that, you could try Googling motorcycle salvage Husqvarna to see if you can get some used parts. The bad thing about a busted inner casing is that you should change out the inner casings as a matched set. Sometimes the casings don't line up perfectly if only replacing one side and the result is shafts that freeze up when you tighten down the screws. Please rate my answer. Thanks.

Posted on Feb 12, 2010

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Obviously, new casings would be the best option, but another option you have is to take the parts to a commercial welding shop and have them Heiliarc weld the casings. Alternate to that, you could try Googling motorcycle salvage Husqvarna to see if you can get some used parts. The bad thing about a busted inner casing is that you should change out the inner casings as a matched set. Sometimes the casings don't line up perfectly if only replacing one side and the result is shafts that freeze up when you tighten down the screws. Please rate my answer. Thanks.

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