Question about 1998 kawasaki KDX 200

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I have a 1995 KDX 200 dirtbike. i just put new clutchplate's in and now the clutch won't work? need instruction's

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Posted on Jan 02, 2017

  • 11 Answers

SOURCE: cick starter keeps breaking clutch cover and inner

I did an internet search to see if this was a common problem for the KDX but couldn't find anything. You might try going to the "Thumper Talk" website (http://www.thumpertalk.com/). You might find someone who has specific knowledge your particular bike and this repair.

I had a similar problem with my Harley, it turned out the kicker gears were worn out. Pull the clutch cover and carefully inspect the kicker gears. If there are any unusual wear patterns replace both of them along with the cracked clutch cover. If you don't already have a repair manual specifically for this bike get one now. It will make repairs much easier.

Good luck!

Posted on Apr 27, 2009

MakisRC51
  • 408 Answers

SOURCE: 1998 kdx 200 clutch will not dis-engage

The clutch's plates must be stuck.Disassemble them and renew if necessary.The clutch lever should have 3mm freeplay and the spring's bolts should be tighten at 14Nm.

Posted on Jun 09, 2009

dmsr63
  • 2050 Answers

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I believe so. Go to a couple sites to verify part numbers.
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Posted on Nov 24, 2009

mxtras
  • 194 Answers

SOURCE: kdx 200 clutch not engaging properly

The clutch in your bike is a wet clutch. There is a lot of hyrdostatic friction even when the clutch is released completely. I think a large factor is the type, age and condition of oil. Perhaps something as simple as an oil change would help.

Posted on Jan 14, 2010

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1 Answer

Kdx 200 clutch not engaging properly


The clutch in your bike is a wet clutch. There is a lot of hyrdostatic friction even when the clutch is released completely. I think a large factor is the type, age and condition of oil. Perhaps something as simple as an oil change would help.

Jan 14, 2010 | 2005 kawasaki KDX 200

1 Answer

I have a 2005 kdx 200. bike starts and idles perfect, when i put the bike in gear the idling drops and the bikes wants to pull forward as if the clutch isnt engaging, but when i rev the clutch seems fine,...


the cluck need to be looked at as its draging its not fully disengaged witch is what makes the bike pull forwards when you put it in gear have a look at the free play in the cluch cable and if there is a lot take some out this will help to disengage the cluch a bit more but dont take all the free play out you need a little left in say 1/4 of an inch is plenty at the handelbars

Jan 14, 2010 | 2005 kawasaki KDX 200

1 Answer

2005 kdx 200 clutch not engaging properly


Assuming the clutch handle on the handlebar is adjusted properly, only three things will cause the problem.
  • Very dirty oil in the gearbox. The grit is causing the clutch to drag. Change oil, ride for an hour in the city then change oil again to flush out the grit.
  • Worn clutch lever (at gearbox). Lever is not moving the pusher far enough to fully disengage the clutch. A new lever would be needed.
  • Synthetic lubricant ( or oils with "special" additives), was put in gearbox. 10w40 motor oil should be used in the gearbox. Synthetics can swell the cork on the friction plates causing the clutch to drag. New friction plates will fix the problem.
The current amount of clutch drag is not enough to harness the power of an engine rev. That is why the clutch seems okay at higher revs. Please rate my answer. Thanks.

Jan 14, 2010 | 2005 kawasaki KDX 200

1 Answer

I NEED TO KNOW HOW TO SET THE FLOAT ON 1995 KDX


It gotta close the valve when the bowl is full. You can test by replacing the bowl in place and connecting the gas, if it does not overflow its good, it gotta let the gas enter the bowl till full and it will be correct. Its not a precision settings, just try and see...

Sep 27, 2009 | 1998 kawasaki KDX 200

1 Answer

How to remove the clutch from my kdx 200


The simple way to do it is borrow an electric impact gun. (1/2" drive) If you jam something in there you can damage things.

Jul 28, 2009 | 1998 kawasaki KDX 200

1 Answer

1998 kdx 200 clutch will not dis-engage when i pull clutch lever in gear will not roll with clutch lever pulled. how tight do i thighten the sprigns on the clutch?


The clutch's plates must be stuck.Disassemble them and renew if necessary.The clutch lever should have 3mm freeplay and the spring's bolts should be tighten at 14Nm.

Jun 08, 2009 | 1998 kawasaki KDX 200

1 Answer

Clutch wont engage


It sounds like the clutch must be incorrectly assembled. No offense meant, is is easy to miss one little thing. Go to the site below and look at the clutch diagram. Note that the assembly begins and ends with a friction plate and that a metal pressure plate goes between each friction plate. You should have 7 metal pressure plates and 8 friction plates.

The clutch outer basket seldom goes bad unless hit with a hammer or a tree. Why did it need to be replaced? Did you compare the new OEM hub to the old one? They may have given you the wrong basket. The tighter the cable the less likely the clutch will engage. You should have 1/4" end play at the handlebar lever. By the way, exactly what oil did you put in the gearbox after replacing the clutch? Okay, this is a good start. Post a comment if you need to get back to me.

Please rate this solution. Thanks!

Jun 06, 2009 | 1998 kawasaki KDX 200

1 Answer

Cick starter keeps breaking clutch cover and inner case on my 1999 kdx 200,what is causing this to happen?


I did an internet search to see if this was a common problem for the KDX but couldn't find anything. You might try going to the "Thumper Talk" website (http://www.thumpertalk.com/). You might find someone who has specific knowledge your particular bike and this repair.

I had a similar problem with my Harley, it turned out the kicker gears were worn out. Pull the clutch cover and carefully inspect the kicker gears. If there are any unusual wear patterns replace both of them along with the cracked clutch cover. If you don't already have a repair manual specifically for this bike get one now. It will make repairs much easier.

Good luck!

Apr 27, 2009 | 2000 kawasaki KDX 200

1 Answer

Leak


is it gas????

Oct 07, 2007 | Freezers

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