Question about 1998 kawasaki KDX 200

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1995 Kawasaki KDX 200 how to replace the clutch

I have a 1995 KDX 200 dirtbike. I just put new clutchplate's in and now the clutch won't work? need instruction's @

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  • kawasaki Master
  • 48,485 Answers

Hi, Art for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
KDXRIDER NET View topic How to replace clutch
KDX Clutch Install
Kawasaki KDX200 Service Manual
OEM Parts for Kawasaki
1995 Kawasaki KDX200 Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Posted on Feb 23, 2018

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Posted on Jan 02, 2017

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  • 11 Answers

SOURCE: cick starter keeps breaking clutch cover and inner

I did an internet search to see if this was a common problem for the KDX but couldn't find anything. You might try going to the "Thumper Talk" website (http://www.thumpertalk.com/). You might find someone who has specific knowledge your particular bike and this repair.

I had a similar problem with my Harley, it turned out the kicker gears were worn out. Pull the clutch cover and carefully inspect the kicker gears. If there are any unusual wear patterns replace both of them along with the cracked clutch cover. If you don't already have a repair manual specifically for this bike get one now. It will make repairs much easier.

Good luck!

Posted on Apr 27, 2009

MakisRC51
  • 408 Answers

SOURCE: 1998 kdx 200 clutch will not dis-engage

The clutch's plates must be stuck.Disassemble them and renew if necessary.The clutch lever should have 3mm freeplay and the spring's bolts should be tighten at 14Nm.

Posted on Jun 09, 2009

dmsr63
  • 2050 Answers

SOURCE: Will a 1989 kdx 200 flywheel fit on a 1988 kdx

I believe so. Go to a couple sites to verify part numbers.
Try www.bikebandit.com

Posted on Nov 24, 2009

mxtras
  • 194 Answers

SOURCE: kdx 200 clutch not engaging properly

The clutch in your bike is a wet clutch. There is a lot of hyrdostatic friction even when the clutch is released completely. I think a large factor is the type, age and condition of oil. Perhaps something as simple as an oil change would help.

Posted on Jan 14, 2010

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1 Answer

2000 Kawasaki KDX 200 engine knocking noise


Hi, Anonymous I would love to help you with your engine or chassis noise but I just loaned my brand new pair of listening ears to your local dealer's chief technician so he could take your bike for a test ride and give you his professional opinion and estimate about your noise and repair cost. If you are a little short on "DRACHMA" and a Dealership is not on your list of fun places to visit then perhaps the list below will help soothe your worried mind so you can make an informed decision.
1. Bearings---SCREECH
2. Belts---CHIRP
3. Brake Rotors---BUZZ
4. Cam Chains---CLICKIT
5. Clutches---CHATTER
6. Cylinders---PING
7. Fairing Panels---WHISTLE
8. Fenders---SCRAPE
9. Fronk Forks---Plunk
10. Fuel pumps---WHIRR
11. Gears---WHINE
12. Head Gasket---HISS
13. Hydraulic Lifters---TAP
14. Instrument Clusters---BUZZING
15. Kick Starter---GRINDS
16. Pistons---SLAP
17. Power Valves---CLINK& RATTLE
18. Radiators---GURGLE
19. Rear Chains---RATTLE
20. Rear Shocks---SQUEAK
21. Relays---CLICK&BUZZ
22. Shaft Drives---WHIRR
23. Shifting Trans---CLUNK
24. Solid Lifters---TICK
25. Speedometers---bzzz
26. Starters---CLICK
27. Rods Go---KNOCK-KNOCK---who's there, it's me "*****"
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
KDX 200 engine noise
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Oct 27, 2012 | 2000 kawasaki KDX 200

1 Answer

1998 Kawasaki KDX 200 the kickstart won't engage


Hi, Cory_berger6 for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Mar 20, 2012 | 1998 kawasaki KDX 200

1 Answer

1994 Kawasaki KDX 200 power valve timing


Hi, Don for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


Oct 08, 2011 | 1998 kawasaki KDX 200

1 Answer

1995 Kawasaki KDX 200 fork oil capacity


Hi, Barry_sides for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Sep 20, 2010 | 1998 kawasaki KDX 200

1 Answer

1999 Kawasaki KDX 200 clutch lever working in reverse order


Hi, Shu_359 the answer to this question is way above my pay grade for this situation, I would call or visit my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


Mar 02, 2010 | 1998 kawasaki KDX 200

1 Answer

Kdx 200 clutch not engaging properly


The clutch in your bike is a wet clutch. There is a lot of hyrdostatic friction even when the clutch is released completely. I think a large factor is the type, age and condition of oil. Perhaps something as simple as an oil change would help.

Jan 14, 2010 | 2005 kawasaki KDX 200

1 Answer

2005 kdx 200 clutch not engaging properly


Assuming the clutch handle on the handlebar is adjusted properly, only three things will cause the problem.
  • Very dirty oil in the gearbox. The grit is causing the clutch to drag. Change oil, ride for an hour in the city then change oil again to flush out the grit.
  • Worn clutch lever (at gearbox). Lever is not moving the pusher far enough to fully disengage the clutch. A new lever would be needed.
  • Synthetic lubricant ( or oils with "special" additives), was put in gearbox. 10w40 motor oil should be used in the gearbox. Synthetics can swell the cork on the friction plates causing the clutch to drag. New friction plates will fix the problem.
The current amount of clutch drag is not enough to harness the power of an engine rev. That is why the clutch seems okay at higher revs. Please rate my answer. Thanks.

Jan 14, 2010 | 2005 kawasaki KDX 200

1 Answer

I NEED TO KNOW HOW TO SET THE FLOAT ON 1995 KDX


It gotta close the valve when the bowl is full. You can test by replacing the bowl in place and connecting the gas, if it does not overflow its good, it gotta let the gas enter the bowl till full and it will be correct. Its not a precision settings, just try and see...

Sep 27, 2009 | 1998 kawasaki KDX 200

1 Answer

1998 kdx 200 clutch will not dis-engage when i pull clutch lever in gear will not roll with clutch lever pulled. how tight do i thighten the sprigns on the clutch?


The clutch's plates must be stuck.Disassemble them and renew if necessary.The clutch lever should have 3mm freeplay and the spring's bolts should be tighten at 14Nm.

Jun 08, 2009 | 1998 kawasaki KDX 200

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