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How do i set the timing on my kmx125 as the woodruff key had broken but now replaced

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How do I replace Woodruff key in engine


Take the cover off the housing that covers the flywheel. The crank shaft comes up the middle of the flywheel and has a slot in the end. The slot has the woodruff key in it. The key fits in the slot on the flywheel. When you hit something with the blades the crankshaft stops and the flywheel keeps turning. This shears off the woodruff key or makes it move out of position and then the timing becomes out of spec. The motor wont start. You need to pull the flywheel off and replace the woodruff key. They key looks like a half moon piece of metal.

Jan 01, 2016 | Garden

2 Answers

Help have no spark changed cdi ,coil,spark plug, stator all new


Fuse, wire connection, Corrosion. All connections bright metal?

Mar 08, 2015 | Motorcycles

3 Answers

How to reset the timing on a 6.5 HP honda


The engine timing is set by a flywheel key. Remove cover and flywheel and check the key and keyway for damage. If damaged replace

Jul 22, 2014 | Honda GX200-RH2 22mm Shaft 2 to 1 Gear...

1 Answer

It there a timing mark for a toro lawn mower gts195cc?


Usually there is not. The timing is through the flywheel that connects to the crankshaft and it is permanently set with a woodruff key. When evereything is tight, the timing is good. IF you hit something and cause the blades to stop, the flywheel can move and twist on the shaft and bend the woodruff key. The engine then wont start or will backfire etc. To fix this you need to pull the flywheel off the crankshaft and replace the woodruff key and reinstall it.

Mar 31, 2014 | Toro Garden

1 Answer

Stihl saw igtion timing


The ignition timing on all Stihl saws is, as far as I am aware, set by the key on the flywheel and not changeable. If there is a problem check the flywheel still has the key moulded in place in the tapered hole that goes onto the crankshaft . If it is missing you can get a replacement after market flywheel or cut yourself a 'woodruff key' of the same thickness as the groove on the crank shaft and cut a corresponding groove into the flywheel EXACTLY where moulded key used to be. Refit the flywheel with the woodruff key in place - possibly sticking it into the flywheel with 'Locktight'. Make sure the flywheel is tightened fully onto the taper of the crankshaft when refitting otherwise the grove in the crankshaft will get wrecked!

Jan 07, 2014 | Stihl Garden

1 Answer

Kawaskia atv. 400.bayou engine woodruff key sheared engine timing info.


I don't know the year of your ATV but you probably have electronic ignition. I assume the cam chain has not been disturbed. Based on that, just install a new woodruff key and go riding. The timing is pre set. Please rate my answer. Thanks.

Apr 06, 2011 | kawasaki KLX 400 R Motorcycles

1 Answer

Crankshaft Woodruff Key Removal


You are correct, this key does drive both. While I have never tried to remove the keway with out both pulley and lower sprocket you may be able to (my gut says no but anything is worth trying once) I'd position the keyway at the 12 o'clock postion and with a good pair of needle nose pliers see if the key will roll out as you pull up and away with it. If it will not you'll of course have to remove the front of the engine and pull the timing belt, if over 60K miles on belt go ahead and replace with new.

I hope this may have assited and good luck!

Tom

Apr 06, 2010 | 1990 Mitsubishi Montero

3 Answers

My '96 Tracker starts and runs fine but when I put it in gear and press the gas pedal absolutely nothing hppens. The engine doesn't rev, the car doesn't move--nothing. Help please.


its more than likely its your timing, check to see if your crank shaft TDC marks align correctly, I also had this issue and it was the woodruff key in the crankshaft rod broke which throughs your timing off. my key hole was in really bad shape so i J B welded it which worked for a little while

Nov 25, 2009 | 1996 Geo Tracker 2 Door

1 Answer

Lost key between motor and pulley What size is the key?


From what I have seen on the three seperate models of jointers in the DJ20 series there is no woodruff key between the motor shaft and the pulley. I know there is a slot there though. There should only be a set screw that holds the pulley in place. The only woodruff key used on this model is for the cutterhead and pulley assembly and the part number for that is 428070790005. If you are certain there is a woodruff key that goes between the motor and motor pulley you may want to contact your local dewalt service center and inquire as to how you can obtain a replacement.

Oct 05, 2009 | Delta Machinery DJ20 8" Jointer with Stand

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