Question about 1999 kawasaki ZX-9R Ninja

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Counter shaft sprocket removal

Removal of lock plate

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Just remove the nut counterclockwise from the shaft.

Counter shaft sprocket removal - 0af26f4.gif

Posted on Sep 06, 2009

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6ya6ya
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Posted on Jan 02, 2017

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Cam timing for fiat siena 1.2 2001


There are no timing marks on this engine - the engine has to be "locked" using special engine locking / setting kit which you wil have to obtain to do the job.

I will give you the instructions to do the job for when you have the locking kit to do the job.. as follows:

Removal
  1. Raise and support front of vehicle.
  2. Remove:
      • RH front wheel.
      • RH inner wing panel.
      • Air filter assembly.
  3. Support engine.
  4. Remove:
      • RH engine mounting and bracket.
      • Timing belt upper cover,
      • AC receiver/drier (if fitted). DO NOT disconnect hoses.
      • Timing belt lower cover.
      • Auxiliary drive belt.
      • Support bracket between gearbox and cylinder block (Palio).
  5. Palio: Remove bell housing cover plate. Fit flywheel locking tool. Tool No.1.867.029.000. or equivalent commercially available.
  6. Remove:
      • Crankshaft pulley bolts
      • Crankshaft pulley
      • Spark plug leads.
      • Ignition coil and bracket.
      • Spark plugs.
  7. Fit dial gauge and adapter to No.1 cylinder. Tool No.1.860.895.000.
  8. Turn crankshaft to TDC on No.1 cylinder. Set dial gauge to zero.
  9. Ensure notch in rear of camshaft aligned as shown.
  10. Install camshaft aligning tool. Tool No.1.870.823.000

  11. NOTE: If camshaft aligning tool cannot be fitted: Turn crankshaft one turn clockwise.

Installation
  1. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge .
  2. Ensure camshaft aligning tool fitted correctly
  3. Hold camshaft sprocket. Use tool No.1.860.831.000/001
  4. Slacken camshaft sprocket bolt
  5. Fit timing belt in following order:
      • Crankshaft sprocket.
      • Water pump sprocket.
      • Camshaft sprocket.
      • Tensioner pulley.
    NOTE: Observe direction of rotation marks on belt.
  6. Fit tensioning tool locating pegs to tensioner pulley holes -Tool No.1.860.745.100/300. Ensure tensioning tool arm is horizontal.
  7. Set weight at 70 mm mark on scale bar.
  8. Hold camshaft sprocket
  9. Tighten camshaft sprocket bolt - Tightening torque: 70 Nm.
  10. Remove aligning tool
  11. Turn crankshaft two turns clockwise.
  12. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge
  13. Ensure camshaft aligning tool can be fitted - If not: Repeat installation procedure.
  14. Tighten tensioner nut to 28 Nm
  15. Remove:
      • Tensioning tool
      • Camshaft aligning tool
      • Dial gauge
  16. Install components in reverse order of removal.
  17. Tighten crankshaft pulley bolts - Tightening torque: 20 Nm + 90°.

Jun 26, 2016 | Fiat Cars & Trucks

1 Answer

Timing jeep cherockee


double posted but this time the CAM pops up.
why not read the FSM first. ? linked below.
or alldata.com . log in and read.

here ill do a paste from JUST install PART chapter.
you are doing ALL THAT book free, REALLY?
https://www.techauthority.com/en-US/Pages/Home.aspx

  1. Using a vise, lightly compress the secondary chain tensioner piston until the piston step is flush with the tensioner body. Using a pin or suitable tool, release ratchet pawl by pulling pawl back against spring force through access hole on side of tensioner.
  2. While continuing to hold pawl back, Push ratchet device to approximately 2 mm from the tensioner body. Install Special Tool 8514 lock pin into hole on front of tensioner. Slowly open vise to transfer piston spring force to lock pin.
  3. Position primary chain tensioner over oil pump and insert bolts into lower two holes on tensioner bracket. Tighten bolts to 250 inch lbs. (28 Nm).
  4. Install right side chain tensioner arm. Install Torx®bolt. Tighten Torx®bolt to 250 inch lbs. (28 Nm). CAUTION The silver bolts retain the guides to the cylinder heads and the black bolts retain the guides to the engine block.
  5. Install the left side chain guide. Tighten the bolts to 250 inch lbs. (28 Nm).
  6. Install left side chain tensioner arm, and Torx®bolt. Tighten Torx®bolt to 250 inch lbs. (28 Nm).
  7. Install the right side chain guide. Tighten the bolts to 250 inch lbs. (28 Nm).
  8. Install both secondary chains onto the idler sprocket. Align two plated links on the secondary chains to be visible through the two lower openings on the idler sprocket (4 o'clock and 8 o'clock). Once the secondary timing chains are installed, position special tool 8429 to hold chains in place for installation.
  9. Align primary chain double plated links with the timing mark at 12 o'clock on the idler sprocket.
  10. Align the primary chain single plated link with the timing mark at 6 o'clock on the crankshaft sprocket.
  11. Lubricate idler shaft and bushings with clean engine oil. NOTE The idler sprocket must be timed to the counterbalance shaft drive gear before the idler sprocket is fully seated.
  12. Install all chains, crankshaft sprocket, and idler sprocket as an assembly . After guiding both secondary chains through the block and cylinder head openings, affix chains with a elastic strap or equivalent. This will maintain tension on chains to aid in installation. Align the timing mark on the idler sprocket gear to the timing mark on the counterbalance shaft drive gear, then seat idler sprocket fully . Before installing idler sprocket bolt, lubricate washer with oil, and tighten idler sprocket assembly retaining bolt to 25 ft. lbs. (34 Nm). NOTE It will be necessary to slightly rotate camshafts for sprocket installation.
  13. Align left camshaft sprocket "L" dot to plated link on chain.
  14. Align right camshaft sprocket "R" dot to plated link on chain. CAUTION Remove excess oil from the camshaft sprocket bolt. Failure to do so can result in over torque of bolt resulting in bolt failure.
  15. Remove Special Tool 8429, then attach both sprockets to camshafts. Remove excess oil from bolts, then Install sprocket bolts, but do not tighten at this time.
  16. Verify that all plated links are aligned with the marks on all sprockets and the "V6" marks on camshaft sprockets are at the 12 o'clock position. CAUTION Ensure the plate between the left secondary chain tensioner and block is correctly installed.
  17. Install both secondary chain tensioners. Tighten bolts to 250 inch lbs. (28 Nm). NOTE Left and right secondary chain tensioners are not common.
  18. Remove all locking pins from tensioners. CAUTION After pulling locking pins out of each tensioner, DO NOT manually extend the tensioner(s) ratchet. Doing so will over tension the chains, resulting in noise and/or high timing chain loads.
  19. Using Special Tool 6958, Spanner with Adaptor Pins 8346, tighten left and right . camshaft sprocket bolts to 90 ft. lbs. (122 Nm).
  20. Rotate engine two full revolutions. Verify timing marks are at the follow locations: ² primary chain idler sprocket dot is at 12 o'clock ² primary chain crankshaft sprocket dot is at 6 o'clock ² secondary chain camshaft sprockets "V6" marks are at 12 o'clock ² counter balancer shaft drive gear dot is aligned to the idler sprocket gear dot.
  21. Lubricate all three chains with engine oil.
  22. After installing all chains, it is recommended that the idler gear end play be checked. The end play must be within mm 0.004-0.010 inches (0.10-0.25). If not within specification, the idler gear must be replaced.
  23. Install timing chain cover and crankshaft damper.
  24. Install cylinder head covers. NOTE Before installing threaded plug in right cylinder head, the plug must be coated with sealant to prevent leaks.
  25. Coat the large threaded access plug with Mopar® Thread Sealant with Teflon, then install into the right cylinder head and tighten to 60 ft. lbs. (81 Nm).
  26. Install the oil fill housing.
  27. Install access plug in left cylinder head.
  28. Install power steering pump.
  29. Fill cooling system.
  30. Connect negative cable to battery.

Dec 07, 2014 | Jeep Cars & Trucks

1 Answer

Which way to undo a front sprocket nut on a YZ450F 2011


Hi, Anonymous clockwise for this scenario you will need your service/owners/ manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $ you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
06 yz450f countersprocket how to remove YZ 400 426 450
Removing Seized Counter Shaft Nut Front Sprocket Removal
Yamaha YZ450FA 2011 Owner Service Manual
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Sep 19, 2013 | 2011 Yamaha yZ450F

1 Answer

Removal motorsprocket


I'm going to assume that you are talking about how to remove the engine sprocket from the sprocket shaft in the primary cover.

First, disconnect the battery and drain the primary. Look underneath the primary and loosen the locknut for the primary chain adjuster and loosen the primary chain by turning the screw outwards a few turns.

Then take the derby cover off the primary and remove the spring and locknut for the clutch adjustment. Remove the screws from around the primary and break it loose from the engine. Turn the clutch adjustment screw clockwise while removing the primary cover. Lay the primary cover aside.

Now, there is a plate in the center of the clutch assembly held in with a circlip. Remove the circlip. Now you'll need either an air wrench or a locking bar to lock the primary to prevent it from turning so you can get the clutch hub nut and the engine sprocket nut off. The engine nut has right hand threads and comes off normally. The clutch hub nut has LEFT HANDED THREADS and you must turn it in reverse. Once you get the two nuts off, you can usually grab the engine sprocket and the clutch assembly and lift those two units and the chain off at once. Sometimes you may need a puller to get the engine sprocket off but usually it just comes right off.

Installation is the reverse with the engine nut being torques to 150 foot pounds and the clutch hub nut torqued to 60 foot pounds left handed.

Good Luck
Steve

Mar 03, 2011 | 2000 Harley Davidson XL Sportster 883

1 Answer

What is the seal called that is on the drive shaft that turns the front sprocket


It dependes on who you ask or which manual, you read but the main names are
counter shaft seal.
or drive axle oil seal
or drive shaft seal,
or sprocket shaft seal

the transmission shaft that the clutch is on is called main axle, the sprocket shaft is called drive axle\counter shaft

Jun 19, 2010 | 2004 Suzuki RM-Z 250

2 Answers

How do you set balance shafts if not marked before removal?


Install mounting bolts, washer and collar plates. Insure upper sprocket collar is mounted so the "0" mark can be seen in the large round opening in the collar and locating tab engages in the unmarked sproket groove.
Insure lower sprocket collar is mounted so the "0" can be seen in the square opening of the collar plate and the locating tab protudes into the '0" marked sprocket groove

Jun 16, 2010 | 1983 Porsche 944

1 Answer

Leaky counter shaft


remove the sprocket, hook out the seal and replace, make sure all is clean, and no grass or wire has caused it. You can usually remove the spacer that is over the shaft that the sprocket holds against, this will give room on the inside of the seal to hook it out

Apr 04, 2010 | 2008 KTM 250 SX-F

1 Answer

Balance shafts locked up & cracked sprocket.i took them off except for top sprocket that is spinning free on crankshaft.can the motor run without these?


it can, but you will have a lot of vibration,the purpos of these shafts is to counter act these vibration so tht the engine runs smooth and balanced

Oct 03, 2009 | 2001 Dodge Stratus

1 Answer

Rear wheel won't turn when pedaling


hi there,

put your bicyles on upside down position,wheel should on top so you can work freelywork on ,then rotate the pedal to check what the problem it should be freely rotating,check break pads if it was engage even w/o pressing control.release brake cable wire to loosen.if not in the break,check the sprocket gear if connecting to the chain belt,check your sprocket release lock,if damage replace sprocket, check the bearing of the two wheel center shafting if worn out replace bearing,on front wheel there are two quick release nuts,loosen and pull out wheel and loosen all nuts and lock plate bearing,pull out shafting with the bearing,examine mostly bearing worn out also shafting in some occasion its worn out also,possible if you want replace one set center shafting and bearing ts not costly,on rear wheel with sprocket it different to disconnect,beacause there is sprocket,you should dismantle the locked plate and lock nuts of sprocket before the shafting assymble same procedure now on front wheel when after disconnecting sprocket on rear wheel.hope this will guide you and solved your problem have anice day.

Jul 14, 2009 | Mongoose Cycling

1 Answer

Front sprocket oil leak


Get a new seal before taking the sprocket off. Remove the sprocket cover plate. You will see two small bolts holding a lock plate on the sprocket. Remove the bolts, lock plate and sprocket. Clean the sprocket shaft so the new seal is not damaged when installing. Now just pry out the old seal any way you can with a screwdriver and small hammer. Install the new seal flush with the casing.

May 20, 2009 | 2005 Suzuki RM-Z 450

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