Question about 2003 Honda CRF 230 F

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CRF230f clutch change out

How do i put new plates in, can u plezzz explain the step by step procedure to chage out the plates ....will i need a specal tool
thx nic

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  • Honda Master
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Wat u need is a repair manual by clymer-they show each step-no money then library has varied resourses

Posted on Sep 06, 2009

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Do i need any specal tools to change my clutch on myc90 suzuki


Check thishttp://www.babbittsonline.com/suzuki-motorcycle-parts#/Suzuki/VL1500T_(2009)/CLUTCH/022890010/56022890019
If you need to take apart just the clutch plates and replace them, you don't need any special tool.Just remove the right hand crankcase cover and the 5 bolts with the springs and pull out the pressure plate and replace the clutch plates.To remove the clutch basket (part #1 on illustrator), then you do need special tools such as air ratchet gun and the Suzuki special tool that holds the basket still, to remove the nut.

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94 toyta pickup chage starting hard shifting gear replace slay slender not solve -change clutch not slove problem change clutch hyd master cylender not sloved broblem some one say chage transmission- what...


If you're sure that the clutch hydraulics are working properly ... then you are going to need to pull the transmission to see why the release isn't working .... bad throw out bearing, problem with pressure plate or ??

Trouble shooting here:
http://www.ncttora.com/fsm/1993/clutch/1troubles.pdf

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Clutch changing


please spend $25 and get a mechanics manual for your vehicle there are far too many things to explain.. the $5 answer would be:
1. remove trans from engine
2. unbolt pressure plate incrermentally and evenly as not to distort pressure plate
3. check flywheel for run-out, end-play, scoring and burnishing on flywheel/pressure plate, turn,re-surface/replace if req'd
4. install new pilot bearing clutch disc using special alignment tool and torque all bolts to factory spec and procedure , some recomend new bolts
5.reassemble in reverse order

Oct 04, 2010 | 1997 Mitsubishi Eclipse

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My 04 crf230f honda dirtbike started clicking


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Jun 04, 2010 | 2004 Honda CRF 230 F

1 Answer

Replace clutch on 95 sidekick


You want to know the procedure?

You will need tools and a jack and a really good strong friend.

Remove the drive shaft. Unbolt the trans from the engine and put it aside. Unbolt the pressure plate and remove. The clutch plate will fall on you. Remove the fly wheel for resurfacing.

Take everything to the auto parts place that has a machine shop.

Get the flywheel resurfaced. Purchase a new/rebuilt clutch plate and rebuilt pressure plate. Get a new throw out bearing. Also get a clutch plate alignment tool while you are there.

When you get all the stuff together, reassemble it.

Put the fly wheel back in ... becareful of the starter. Add the clutch plate and the pressure plate. Use the alignment tool. Bolt it all back to proper torque spece. You will have to ask at the auto parts place for the torque specs. Oh yea, you will need a torque wrench for this.

Put the trans back in. You should probably change the universal joints while you are at it, front and rear.


Or - you could have a shop do this for about $500.00 to $1,000.00 and save on the band aids.

Thanks for your question at FixYa.com

good luck on your project.

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What steps do you use when installing frtiction


well first you have to remove the clutch cover, then remove pressure plate and remove old clutch plates. keep old plates in order you take them out. you need to put new clutches in int he same order they alternate between steel and fibeber plats

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Buy clutch cover gasket
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Remove clutch cover
Remove 5 clutch spring bolts
Remove springs
Remove pressure plate
Remove plates and disc noticing order
Replace with new plates/disc in same order (after soaking in oil for at least a few hours, over night would be better.
Put everthing back together in order of removal.

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