Question about 2003 Harley Davidson FLSTCI Heritage Classic

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Reinstalling oil pump and cams on a 2003 Harley Davidson FLSTC

What is the proper alignment for timing gears on a 2003 Harley Davidson FLSTC

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Absolutely!!! Have you replaced the stock cams with gear driven cams? On almost all cams there are "dots" or "circles" to mark where the cams should be. Additionally if using gear driven cams depending on who makes them there may some additional installation considerations, grinding for clearance, etc.
Also refer to the cam documention on piston position when installing. Hope this helps.

JP

Posted on Sep 07, 2009

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2003 Harley Davidson FLHT Electra Glide Standard no oil pressure


Hi, Paul "OUCH" I feel your pain I too own a 2003 FLHTCUI Anniversary Edition I only have 25,000 miles on it but upgraded a long time ago to the S&S 510 gear drive kit eliminating the cam chain and shoes, it's a bit pricey $600. That design was not one of Harley's greatest hits and they refuse to change it. They did, however, reduce the inevitable shoe failure by eliminating the left spring actuated shoe and replacing the right one with a hydraulic version, but it's still a shoe with its own set of new issues like premature chain stretching according to fellow Harley Techs that I chew the fat with. My gut tells me that:
1. You still have oil pump issues.
2. Somewhere in the cam plate or oil passage in the engine case is a left over piece of shoe that is in between the pump, the connecting rods or lifters blocking adequate flow to the top end.
3. On the bright side, that same piece of the shoe could be in the passage way that goes to the oil pressure sending unit or gauge.
If it were me I would go back into the pump and double check the integrity of all seals and o-rings check the lobe clearance of the pump gears .004" max, check the bright side #3 and every night before you turn in drop to your knees and thank the Harley Gods for keeping your engine in one piece.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below and for more specific information or questions at no charge please feel free to contact me at xlch@mail.com. Good luck and have a wonderful day.
NO OIL Pressure HELP
Harley Davidson 2003 Dyna Service Manual Same Engine
http://partsfinder.onlinemicrofiche.com/ronnies/showmodel.asp?make=hdmc
http://mybikemanuals.com/harley-davidson/2005-harley-davidson-owners-manuals
Instant Tech Relief To speak to me personally absolutely "FREE"

Jul 23, 2017 | 2003 Harley Davidson FLHT Electra Glide...

1 Answer

Oil coming from air cleaner how to stop this problem


You may have the oil level too high and if you did not get the oil pump properly synched when the cam cover went back on or if you did not replace the o-rings you may have sumping going on now.

May 13, 2014 | 2001 Harley Davidson FLSTC - FLSTCI...

1 Answer

Aligning crankshaft marks


Camshaft timing procedure for 1982 harley davidson xlh 1000 cc
On the pinion gear there is a timing mark.
This mark will line up with the rear cylinder intake cam.
There are 3 marks on this cam.
One will line up with the mark on the pinion gear.
One other mark will line up with rear exhaust cam and the front mark on the rear intake cam will line up with a mark on the front cylinder intake cam.
The front intake cam also has a mark on it that will line up with the front exhaust cam.
http://www.downloadninjas.info/harley-davidson/1986-2003-harley-davidson-sportster-xl-xlh-service-manual/


http://www.downloadninjas.info/harley-davidson/2006-harley-davidson-sportster-xlh-service-manual/

Jul 30, 2013 | Harley Davidson XLH 1000 Sportster...

1 Answer

HARLEY DAVIDSON FLHTCU 97 LOST PRESSURE OIL PUMP


When re-installing the oil pump, make sure it is aligned properly. If it's not, binding could cause your problem.

Sep 20, 2012 | Harley Davidson Motorcycles

2 Answers

How do i remove oil pump from 1995 heritage


Hi Anonymous, the engine stays in the frame, for more information about your issue, please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
Harley Davidson Manuals Mark Workshop Installing The TC3 Oil Pump and Cam Plate
Cam Replacement on Harley Davidson Twin Cam including Pushrod Removal...

Jul 25, 2012 | 2000 Harley Davidson FLSTC Heritage...

1 Answer

My 1994 FLSTC keeps blowing out the front top rocker arm box seal every few thousand miles. Mechanic said it is due to poor design that year on how seal sits? Any suggestions?


Go tell your mechanic that he doesn't know what he's talking about. I own a 1994 FXDWG and the only thing it does is seep a bit of oil on the rear cylinder base gasket. Your '94 model Evo engine is what we call a "head breather" in that the crankcase pressure is vented into the air filter through hollow "union bolts" that go into each head. If you or someone else has changed these bolts to eliminate the "breathing" effect, crankcase pressure can build in the engine causing it to blow the gaskets. Another thing that could be wrong is that your breather gear in the crankcase may have a broken tooth on it. This is the rotating "valve" that allows your crankcase to evacuate the oil into the cam chest so that the oil pump can pump it back to the oil tank. The gear is made of plastic and the teeth on the gear will break off. When this happens, the "valve" will either stop turning or become out of time with the crankshaft causing excessive pressure in the engine. Also, when installing the new seals, the middle and upper rocker box covers must be aligned properly to ensure the seal is not squeezed out or pinched.

Good Luck
steve

Sep 05, 2011 | Harley Davidson FLSTC Heritage Softail...

1 Answer

Set oil pump breather timing 1976 sportser


On the shaft housing of the pump that goes up into the gear case, there is a "window" or little cut out place. With the cams installed and timed, slide the pump into the gear case with the mark on the pump drive shaft aligned in the window. It has been a long time but I'm pretty sure I'm right on this.

Good Luck
Steve

Mar 16, 2011 | 1979 Harley Davidson XLH 1000 Sportster

1 Answer

Tming settings on gears how to put them together by the marks


First, make sure you've got the oil pump drive gear and the pinion on the pinion shaft of the crank and the nut properly torqued. Identify the cams. You should have a "1W", "2W", "3W" and a "4W". "1W" is the rear exhaust and "2W" is the rear intake. "3W" is front intake and "4W" is front exhaust. They go into the engine cases in order 1W in rear, next 2W over the pinion gear, 3W in front of the pinion gear, and 4W all the way to the front of the engine.

Install the "1W" cam. Then install the "3W" and the "4W" cam with the timing marks aligned. Now position the pinion gear with the timing mark straight up and lock the crank. Now, you must install the "2W" cam last making sure that the three timing marks are aligned with the pinion gear, the "1W" cam, and the "3W" cam.

If you can't figure it out, contact me directly at wd4ity@bellsouth.net and I'll send you a picture.

Good Luck
Steve

Sep 06, 2010 | 2006 Harley Davidson XL 1200 C Sportster...

1 Answer

Harley davidson how to change tensioners


If you have chain Tensioners then you have a Twin cam. This is NOT a job for an amature. Its necessary to take out Push rods which means remove heads or cut your pushrods and reinstall adjustables. You need to take out your cam plate,re align oil pump..Its not a simple job for a novice. If you have noise they have already exploded or are about to. Do not ride your bike..those plastic pieces can get sucked into the oil pump and do major damage. I told that to a customer that was going on a trip he did not heed warning. He got 75 miles they exploded and he bought a new motor.

Sep 28, 2008 | Harley Davidson Harley-Davidson Motorcycle...

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