Question about 1991 kawasaki ZZR 600

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No power at the high/ low beam switch, so no head rear markers

No power at the high/ low beam switch, so no head light and no pwr at the rear markers with key on and also with engine running.looking for a starting point to trace for power and would like access to a light wiring diagram. 2nd concern-junction block, a cycling noise is heared when trying to start the bike, before the starter solenoid engages, is this a sign that the junction block starting to fail. found over heated terminal, possibly at the rectifier. for this bike a '91 ninja zx600d, the connector is six terminal connector, wear the lock is i'll refer to as being the top, has possibly gray, blck with yellow trace and white wires and bottom has three yellow wires, the middle yellow connector over heated both at the connector and the rectifire, backed probed for power-present.

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Hi and welcome to FixYa,

On your concerns:

  • no headlight - check for +12 on blue wire from fusebox (preferably use a testlight rather than a voltmeter) to headlight switch; do the same to the blue / yellow wire from headlight switch to dimmer switch; the headlight switch is also responsible for switching the rear lights;
  • regulator connector - it is normal for the 3 yellow wires & the white wire to heat up as they pass the charging current to the battery and supply to the bike when running; cause of burning would be loose connection; it may be corrected by cleaning and tightening joint by crimping the female and force fit the male; a bit of electrical grease would be good;
  • wiring diagram - this version might be of help;
  • service manual - try here.
Good luck and thank you for asking FixYa

Posted on Aug 01, 2009

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Posted on Jan 02, 2017

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16. Open
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Google Image Result for http://www.2carpros.com/forum/automotive_pictures/266999_cab_1.jpg

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