Question about 1994 Suzuki VS 800 Intruder

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Can you adjust rear shocks on a 94 intruder 800 , when you are going through the gears.the rear end comes up, insted of siting down after shifting and getting back on the throttle

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Hi this may help,this si quite a common complaint on shaft drive bikes,what you are actually experiencing is the torque reaction between the drive shaft rotating on a horizontal plane and the crown wheel rotating iin a vertical plane,as you crack the throttle open the back of the bike wants to stand up and off the throttle the back end will squat down,some of the earlier bmws were like riding a pogo stick,they were very bad for it,stiffening up the suspension may help a little,but it will still be there,unfortunatley it is a problem that is common on all shaft drive bikes(my gl1200 and gl1500 goldwings both do it so you are not alone...hope this helps

Posted on Jul 31, 2009

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Posted on Jan 02, 2017

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1993 Suzuki Intruder 800. All of a sudden my clutch didn't seem to work. I was only a mile away from home so I decided to get it home.I couldn't upshift very easily, even harder (almost impossible)...


Hi, Dvdjackson52 if you can access all gears with the engine not running your probably ok and the clutch adjustment just needs some fine tuning for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $ you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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My 2001 volusioa intruder got hot on the bottom end, left side, and the shifter got really tight and hard to shift?I was told it could be low on oil and am not sure how to check it?


Engine and Transmission
The motorcycle is powered by a 805-cc, or 49.12-cubic-inch, two-cylinder, four-stroke engine. The engine's bore and stroke measure 83.0 and 74.4 millimeters, or 3.3 and 2.9 inches, respectively. The compression ratio is 9.4-to-1. The engine is liquid-cooled. Like most other bikes in its class, the 2004 Suzuki Volusia 800 features a five speed transmission,

Suspension, Brakes and Tires
The 2004 Suzuki Volusia 800 comes with an oil-damped telescopic front suspension, and link-type, oil-damped, seven-way adjustable rear suspension with spring preload. The front and rear brakes are single disc. The bike has a 130/90-16 front tire and a 170/80-15 rear tire.

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1 Answer

1992 Suzuki Intruder Clutch problem


THE CLUTCH PLATES COULD BE WORN ALSO THERE ARE ADJUSTMENTS BY THE CLUTCH LEVER TURN IT COUNTER CLOCK WISE TO TAKE SLACK OUT OF THE CLUTCH CABLE

Jan 19, 2010 | 1992 Suzuki VS 800 Intruder

2 Answers

Intruder VS 800 will shift into gear but will not engage


you must check the clutch,worn or distorted pressure plate,distorted clutch plate

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How to remove rear seat on 2004 intruder 800


It has a bolt underneath the seat material at the rear far end of it.You must lift it to see it.It should be in the middle of the seat's width.

Jun 08, 2009 | 2004 Suzuki VS 800 Intruder

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94 vs intruder dead starter switch


try adjusting /cleaning ,clutch switch

Apr 14, 2009 | 1994 Suzuki VS 800 Intruder

1 Answer

Shifting problem 96 1400 Intruder 4 speed


Yes, the bad news is bent shift forks. The engine comes out and dissassembles into about 75 different parts. The gears come out, the the shift drum, then the forks. Not a job for the Saturday mechanic.

Apr 09, 2009 | 1995 Suzuki VS 1400 Intruder

1 Answer

94 suzuki 800 intruder. clutch splips in high gear. can I adjust it? hydraulic clutch


No adjusting is possible.
Slip can be caused by several defaults:
- Wrong engine oil ( SAE 10w-40 API SE or SF only )
- Weak clutch springs ( free spring length : 34mm ( 1.34in ) MINIMUM
- Worn clutch disk 2(internal teeths ) ( wear limit 3.15mm ( 0.124in ) ) This is the last disk, against the clutch center
- Worn clutch disks 1 (internal teeths) ( wear limit 2.62mm ( 0.103in ) )
- Clutch plates ( thikcness between 1.55 and 1.65mm / 0.0610 and 0.0649 inches
- Damaged pressure plate ( cracks round the spring holes )

To check the clutch parts, the right engine cover must be removed.
Take attention while loosening the clutch spring bolts!
Drain engine oil, and set engine into first gear ( this locks the clutch for an easy loosening of the spring bolts )

Hope it helps

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2 Answers

Coolant and engine oil levels?


the oil level is max upper line on the sight glass on engine/ coolant level is max at upper level of expansion bottle as to the gears from neutral first is up and the rest are down

Feb 14, 2009 | 1992 Suzuki VS 800 Intruder

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