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Is there a trick to removing the clutch release housing from the engine. I have freed it loose from the engine sprocket cover but its hanging up on something? Any hints for me?

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Hi, Jerry I would really love to help you but due to the magnitude of yesterday's solar flare the batteries in my crystal ball are dead and my mental telepathy headset circuitry was melted. I need the year, make, and model of your motorcycle please click on the word "COMMENT" below and provide this information in the box that will open and then click on the green comment box in the bottom right-hand corner after it posts I will receive an "ALERT" icon that will allow me to respond to your information.
Good luck and have a wonderful day.

Posted on Apr 21, 2017

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Posted on Jan 02, 2017

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How do I put a water pump on 2.4 grand am


There are a lot of steps, and you need to take your time. You will need access to a lift or jack stand, and make sure you keep the work area clean and organised, taking photos of the timing system will make your life easier when it comes to re-timing the engine.

Water Pump Replacement (2.4L)
Removal Procedure
  1. Drain the coolant. Recover the coolant. Refer to Cooling System Draining and Filling.
  2. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement in Engine Exhaust.
  3. Remove the coolant intake pipe. Refer to Engine Coolant Inlet Pipe Replacement in Engine Cooling.
  4. Lower the vehicle.
  5. Disconnect the heater hose quick connect from the heater outlet pipe.
  6. Remove the timing chain and tensioner. Refer to Camshaft Timing Chain, Sprocket, and Tensioner Replacement in Engine Mechanical - 2.4L. (see below procedure)
  7. Remove the water pump cover-to-cylinder block bolts.
  8. Remove water pump pipe to cylinder block bolt.
  9. Remove the 3?water pump-to-timing chain housing nuts.
  10. Remove the water pump and cover assembly.
  11. Remove the water pump cover-to-coolant pump assembly bolts.
  12. Clean all sealing surfaces.
Installation Procedure
    Important: Before you install the coolant pump, read the entire procedure. Follow the tightening sequences in order to avoid part damage and to provide proper sealing.

  1. Install the pump cover bolts. Hand tighten the bolts.
  2. Install water pump cover assembly.
  3. Install the cover-to-block bolts. Hand tighten the bolts.
  4. Install the coolant pump-to-timing chain housing nuts. Hand tighten the nuts.
  5. Notice: Refer to Fastener Notice in Cautions and Notices.
  6. Torque in sequence as follows:
    1. Tighten the water pump-to-timing chain housing nuts.
      Tighten
      Tighten water pump to timing chain housing nuts to 26?Y (19?lb?ft).
    2. Tighten the pump cover-to-pump assembly bolts.
      Tighten
      Tighten the water pump cove to water pump bolts to 14?Y (124?lb?in).
    3. Tighten the coolant pump cover-to-engine block bolts. Tighten the bottom bolt first.
      Tighten
      Tighten water pump to engine block bolts to 26?Y (19?lb?ft).
  7. Install heater hose to pipe on water pump.
  8. Install the exhaust manifold and install new gaskets. Refer to Exhaust Manifold Replacement in Engine Exhaust.
  9. Install oil level indicator tube and indicator. Refer to Oil Level Indicator Tube Replacement in Engine Mechanical-2.4L.
  10. Connect the brake vacuum pipe to the cam housing.
  11. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  12. Install catalytic converter to to manifold. Refer to Catalytic Converter Replacement in Engine Exhaust.
  13. Install the coolant inlet pipe. Refer to Engine Coolant Inlet Pipe Replacement.
  14. Install the timing chain and tensioner. Refer to Camshaft Timing Chain, Sprocket, and Tensioner Replacement in Engine Mechanical - 2.4L.
  15. Lower the vehicle.
  16. Connect the oxygen sensor connector.
  17. Fill cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
  18. Inspect the system for leaks.
Camshaft Timing Chain, Sprocket, and Tensioner Replacement
Removal Procedure
    Caution: Refer to Battery Disconnect Caution in Cautions and Notices.
    Notice: The timing chain on the LD9 (VIN T) Twin Cam Engine is not to be replaced with the timing chain from any other model year. The timing sprockets are different on the Twin Cam engine and the shape of the links matches the sprockets. Engine damage may result if the wrong timing chain is used. The timing chain and the crankshaft sprocket must be marked so that they are reinstalled in the same side facing out at the time of reassembly.
  1. Disconnect the negative battery cable.
  2. Remove the engine front cover. Refer to Engine Front Cover Replacement.
  3. Rotate the crankshaft clockwise (as viewed from the front of the engine, normal rotation) until the camshaft sprocket timing dowel pin holes align with the holes in the timing chain housing.
  4. Set the crankshaft sprocket keyway pointing upwards. Align with the centerline of the cylinder bores. This is the timed position.
  5. Remove the timing chain guides.
  6. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  7. Ensure that all of the slack in the timing chain is above the tensioner assembly.
  8. Remove the timing chain tensioner bolts and the tensioner.
  9. Remove the tensioner shoe. Use a small locking ring plier in order to engage the hole in the locking tab and remove the shoe from the stud.
  10. Notice: Do not attempt to pry the sprocket off the camshaft or damage to the sprocket or chain housing could occur.
    Important: Mark the timing chain and the crankshaft sprocket prior to removal. If the chain or the crankshaft sprocket is installed with the wear pattern in the opposite direction, noise and increased wear may occur.
  11. Mark the crankshaft sprocket and the timing chain outer surface.
  12. Remove the timing chain.
  13. Lower the vehicle.
  14. Holding the intake camshaft sprocket with J 39579, remove the sprocket bolt and washer.
  15. Remove the washer from the bolt and rethread the bolt back into the camshaft.
  16. Using a 3-jaw puller and the relief holes in the sprocket, remove the intake camshaft sprocket.
  17. Repeat this procedure for the exhaust camshaft sprocket.
  18. Clean the old sealant from the bolt with a wire brush.
  19. Clean the threaded hole in the camshaft with a round nylon bristle brush.
  20. Inspect the parts for wear. Replace the parts as necessary.Some scoring of the timing chain shoe and the guides is normal.
  21. Replace the timing chain shoe or guides if the scoring exceeds 1.12?mm (45?in).
Installation Procedure


  1. Use Adhesive/Sealant Compound GM?P/N?12345493 or equivalent on the camshaft sprocket bolt. Install the intake and exhaust camshaft sprockets onto the camshafts with the marked surface showing.Notice: Refer to Fastener Notice in Cautions and Notices.
  2. Install the retaining bolts and washers to the intake and exhaust camshaft sprockets.
  3. Tighten
    Tighten the bolts to 70?Y (52?lb?ft) while holding the sprockets with the J 39579.
  4. Install the J 36800 through the holes in the camshaft sprockets into the holes in the timing chain housing. This will position the camshaft for correct timing.
  5. If the camshafts are out of position (you must rotate the camshaft more than 1/8?turn in order to install the alignment dowel pins), use the following procedure:
    1. Rotate the crankshaft 90?degrees clockwise off of the TDC in order to give the valves adequate clearance to open.
    2. Once the camshafts are in position and the dowels installed, rotate the crankshaft counter clockwise back to the top dead center.

  6. Notice: Do not rotate the crankshaft clockwise to TDC. Valve or piston damage could occur.
    Important: The side of the timing chain that was marked during removal must be showing when the chain is installed.
  7. Install the timing chain over the exhaust camshaft sprocket, around the coolant pump, and around the crankshaft sprocket.
    1. Remove the alignment dowel pin from the intake camshaft.
    2. Using the J 39579, rotate the intake camshaft sprocket counterclockwise enough in order to slide the timing chain over the intake camshaft sprocket.
    3. Release the J 39579. The length of the chain between the 2?camshaft sprockets will tighten.
    4. If properly timed the intake camshaft alignment dowel pin should slide in easily. If the dowel pin does not fully index, the camshafts are not timed correctly and the procedure must be repeated.
  8. Leave the alignment dowel pins installed.
  9. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  10. The timing marks on the crankshaft and on the cylinder block should be aligned when the slack is removed from the chain linking the intake camshaft sprocket and the crankshaft sprocket. If the marks are not aligned, move the chain one tooth forward or rearward, remove the slack and re-examine the marks.

  11. Important: Use the following steps in order to reset the timing chain tensioner assembly to the zero position.
  12. Reset the timing chain tensioner assembly.
    1. Insert the tensioner plunger assembly into the tensioner housing.
    2. With the tensioner plunger fully extended, turn the complete assembly upside down on a bench or other flat surface.
    3. With the plunger face against the workbench, press firmly on the bottom of the tensioner housing.
    4. Compress the plunger until the plunger is seated flush in the tensioner.

  13. Check the plunger to make sure the plunger is out of the cylinder at the correct dimension. The correct dimension for the plunger to extend out of the cylinder is 1.7?mm (0.07?in) maximum.

  14. Loosely install the tensioner assembly and bolts to the timing chain housing.
  15. Install the timing chain tensioner shoe on the stud.
  16. Apply hand pressure to the timing chain tensioner shoe until the locking tab seats in the groove in the stud.
  17. Tighten the timing chain tensioner bolts. Do Not overtighten.
    Tighten
    Tighten the bolts to 10?Y (89?lb?in).


  18. Important: If the timing chain tensioner is not released from the installation position, engine damage will occur when the engine is started.
  19. Release the timing chain tensioner plunger.
    1. Using a flat blade screwdriver, cotter pin remover, or similar tool, press firmly against the face of the timing chain tensioner plunger.
    2. Important: If the timing chain tensioner cannot be depressed, the plunger is not properly reset and the procedure for resetting the timing chain tensioner should be repeated.
    3. Depress the timing chain tensioner plunger until the plunger is bottomed out in the bore of the timing chain tensioner.
    4. Release the tensioner plunger. the plunger should press firmly against the back of the timing chain tensioner shoe.
  20. Remove J 36800 from the camshaft sprockets.
  21. Rotate the crankshaft clockwise 2?full rotations. Align the crankshaft keyway with the mark on the cylinder block, and reinstall the alignment dowel pins. The pins should slide in easily if the engine is timed correctly.

  22. Install the timing chain guides.
  23. Install the engine front cover. Refer to Engine Front Cover Replacement.
  24. Connect the negative battery cable.
    Tighten
    Tighten the bolt to 16?Y (12?lb?ft).

Jul 02, 2016 | Cars & Trucks

2 Answers

Drive belt installation 2000 electreaglid classic


Remove the rear wheel and then remove the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster as an assembly and then remove the primary chaincase housing. Support the bike under the rear fork and engine and then remove the pivot shaft and the spacer THEN slip the belt off the transmission sprocket and then install a new drive belt over the transmission sprocket and proceed to reinstall the pivot shaft and spacer after which you can remove the support holding the engine and rear fork and install the primary chaincase housing, the primary chain assembly and the primary chaincase cover and fill the primary chaincase with lubricant up to the bottom of the clutch diaphragm spring. Install the rear wheel and adjust the belt to the proper deflection dimension and confirm that the rear wheel is properly aligned side to side.

Jul 08, 2014 | 2005 Harley Davidson FLHTCUI Electra Glide...

1 Answer

How do you change the drive belt on a 2006 hd sporster


Remove the rear wheel and then remove the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster as an assembly and then remove the primary chaincase housing. Support the bike under the rear fork and engine and then remove the pivot shaft and the spacer THEN slip the belt off the transmission sprocket and then install a new drive belt over the transmission sprocket and proceed to reinstall the pivot shaft and spacer after which you can remove the support holding the engine and rear fork and install the primary chaincase housing, the primary chain assembly and the primary chaincase cover and fill the primary chaincase with lubricant up to the bottom of the clutch diaphragm spring. Install the rear wheel and adjust the belt to the proper deflection dimension and confirm tat the rear wheel is properly aligned side to side.

May 21, 2014 | 2004 Harley Davidson XL 883 Sportster

1 Answer

How to replace drive belt on a 1993 harley davidson heritage softail classic?


To remove a Softail drive belt FIRST remove the rear wheel then remove the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster as an assembly, then remove the primary chaincase housing, place a support under the rear fork and engine, remove the pivot shaft and spacer, slip the drive belt off from the transmission sprocket.



To replace a Softail drive belt FIRST not that all belts, used or new, must never be formed into a loop smaller than 5.0 in. (130 mm), and must never be bent backwards because this can severely weaken the belt and cause premature failure if it, then install the belt over the transmission sprocket, install the pivot shaft and spacer, remove the support holding the engine and rear fork, install the primary chaincase housing, the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster and the primary chaincase cover, fill primary the primary chaincase with oil, install the rear wheel, align the rear wheel and properly adjust the belt tension to the specified deflection.

Apr 28, 2014 | 2000 Harley Davidson FLSTC Heritage...

1 Answer

How to replace drive belt on 1993 harley davidson?


Is it a softail????



To remove a Softail drive belt FIRST remove the rear wheel then remove the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster as an assembly, then remove the primary chaincase housing, place a support under the rear fork and engine, remove the pivot shaft and spacer, slip the drive belt off from the transmission sprocket.



To replace a Softail drive belt FIRST not that all belts, used or new, must never be formed into a loop smaller than 5.0 in. (130 mm), and must never be bent backwards because this can severely weaken the belt and cause premature failure if it, then install the belt over the transmission sprocket, install the pivot shaft and spacer, remove the support holding the engine and rear fork, install the primary chaincase housing, the primary chain, the clutch, the engine compensating sprocket, and the chain adjuster and the primary chaincase cover, fill primary the primary chaincase with oil, install the rear wheel, align the rear wheel and properly adjust the belt tension to the specified deflection.

Apr 28, 2014 | 2005 Harley Davidson FLSTC - FLSTCI...

1 Answer

I need the timing marks for a Mazda 2.5 wl TDI motor as well as the technical specifications


TIMING BELT
Removal
Disconnect battery ground cable. Remove exhaust side spark plugs.
Remove fan shroud bolts and fan shroud, and position aside. Loosen, but do not remove, water pump pulley bolts. Remove accessory drive serpentine belt.
Remove fan and clutch assembly retaining screws. Remove fan and clutch assembly. Remove fan shroud. Remove water pump pulley.
On models with A/C, discharge A/C system using approved refrigerant recovery/recycling equipment. Remove A/C compressor from mounting bracket. Remove A/C compressor mounting bracket with power steering pump attached, and position aside.
Remove timing belt outer cover retaining bolt. Release 7 cover interlocking tabs. Remove timing belt cover.
Rotate crankshaft in normal direction of rotation so that No. 1 cylinder is at TDC of compression stroke. Align camshaft, crankshaft and oil pump timing marks. See Fig. 1 . Crankshaft keyway should be pointing straight up, and circle on crankshaft sprocket must align with notch in engine front cover.
Holding timing belt tensioner with Camshaft Belt Tension Adjuster (T74P-6254-A) or equivalent, loosen adjusting bolt and pivot bolt. Slowly release spring tension. Pry tensioner away from timing belt, and tighten bolt to hold tensioner in place. Remove timing belt.
10_13_2012_5_24_33_pm.jpg
Installation
Ensure crankshaft is set at TDC and camshaft sprocket timing mark and oil pump sprocket timing mark are aligned with inner cover timing marks.
Install timing belt on crankshaft sprocket, oil pump sprocket and then the camshaft sprocket. Loosen timing belt tensioner bolt.
Allow tensioner to adjust itself against timing belt. DO NOT tighten belt tensioner. Slowly rotate crankshaft clockwise 2 complete turns clockwise (as viewed from front of engine) so No. 1 cylinder is at TDC of compression stroke.
Recheck timing alignment marks. If timing marks are not aligned, reposition timing belt. Repeat timing belt tensioning procedure.
Tighten timing belt tensioner adjusting and pivot bolts to specification. See TORQUE SPECIFICATIONS . Install crankshaft pulley. Tighten center bolt to specification.
Install timing belt cover. Install exhaust side spark plugs. Install A/C compressor mounting bracket to engine. Install A/C compressor to mounting bracket. To complete installation, reverse removal procedure. Recharge A/C system, if necessary.


10_13_2012_5_25_13_pm.jpg

Oct 13, 2012 | Computers & Internet

1 Answer

Removal motorsprocket


I'm going to assume that you are talking about how to remove the engine sprocket from the sprocket shaft in the primary cover.

First, disconnect the battery and drain the primary. Look underneath the primary and loosen the locknut for the primary chain adjuster and loosen the primary chain by turning the screw outwards a few turns.

Then take the derby cover off the primary and remove the spring and locknut for the clutch adjustment. Remove the screws from around the primary and break it loose from the engine. Turn the clutch adjustment screw clockwise while removing the primary cover. Lay the primary cover aside.

Now, there is a plate in the center of the clutch assembly held in with a circlip. Remove the circlip. Now you'll need either an air wrench or a locking bar to lock the primary to prevent it from turning so you can get the clutch hub nut and the engine sprocket nut off. The engine nut has right hand threads and comes off normally. The clutch hub nut has LEFT HANDED THREADS and you must turn it in reverse. Once you get the two nuts off, you can usually grab the engine sprocket and the clutch assembly and lift those two units and the chain off at once. Sometimes you may need a puller to get the engine sprocket off but usually it just comes right off.

Installation is the reverse with the engine nut being torques to 150 foot pounds and the clutch hub nut torqued to 60 foot pounds left handed.

Good Luck
Steve

Mar 03, 2011 | 2000 Harley Davidson XL Sportster 883

1 Answer

How do i get the side back on my poulan wildthing theres a ring on the cover does whats the trick on getting it back on does it go around the sprocket housing or inside it


That is the brake ring and should fit over the clutch outer drum. If the brake was set when you pulled the cover off, it will be necessary to release the brake mechanism to get it to pass over the drum. Good luck!

Sep 08, 2010 | Poulan Pro 42CC 2 Cycle Chainsaw, 18"

1 Answer

HANGS BETWEEN GEARS, MANIPULATE THE SHIFTER UP AND


Sounds like you have some shifter pawl problems. If you remove your outer primary cover, you can see the shifter pawl just behind your clutch assembly. The problem could be the shifter pawls, the springs, or the carrier. You'll just have to go in there to find out exactly what it is.

To get the outer cover off, first loosen the primary chain tensioner beneath the primary cover. Then remove the large round cover from the outer primary cover. Beneath the cover is a spring with a locknut over the clutch adjuster. Drain the oil out of the primary and remove all the bolts around the primary including the left side foot rest and the nut at the front. Slide the outer primary cover off as you turn the clutch adjuster clockwise.

With cover off, you may can see the problem with the shifter pawl but I'm afraid that you're going to have to pull the engine drive sprocket and the clutch assembly off to repair it. To do this, you need an air wrench to remove the front sprocket nut and the clutch assembly nut. The clutch assembly nut is left handed threads. Take the snap ring out of the center of the clutch assembly and remove the clutch adjuster plate.

When reassembling the primary, torque the engine nut to 150-165 Foot pounds, the clutch nut torque is 70-80 foot pounds left handed, adjust the primary chain to 3/8 to 1/2" up and down with the engine cold. Check the primary chain adjustment thorough the upper inspection hole on the outer primary cover. I highly suggest you purchase a service manual to refer to if you decide to do this job. If you do it yourself, the book will pay for itself with this one job. Otherwise, this is a pretty advanced job and you might be better off taking to an experience mechanic.

Apr 01, 2010 | 2003 Harley Davidson XL 1200 S Sportster...

2 Answers

Need the step by step instructions and pictures on how to replace an water pump on an 2002 Oldsmobile Alero 2.4L


Removal & Installation

2.2L Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2. Disconnect the negative battery cable.
  3. Drain the engine coolant.
  4. Remove or disconnect the following:
    Exhaust manifold, if equipped with n automatic transaxle Right front wheel Splash shield Water pump sprocket access plate from the timing cover

    fcd00e0.jpg

    Fig. Remove the water pump sprocket access plate from the timing cover -2.2L engine
  5. Attach Water Pump Sprocket Holding Tool J 43651to the sprocket using the access plate bolts to secure the tool to the engine front cover.
    Sprocket to water pump bolts Engine block to water pump bolt Engine front cover to water pump bolt Thermostat housing to water pump feed pipe 2 water pump to engine block bolts Water pump

    30965cd.jpg

    Fig. Water pump mounting-2.2L engine
To install:
  1. Use a threaded stud in the water pump hub to align the hub to the water pump sprocket.
    Water pump and bolts Thermostat housing to water pump feed pipe Engine front cover bolt and engine block to water pump bolt. Tighten the bolts to 15 ft. lbs. (20 Nm) 2 of the water pump sprocket to water pump bolts
  2. Remove the threaded stud.
    Last water pump sprocket to water pump bolt and tighten the sprocket bolts to 89 inch lbs. (10 Nm).
  3. Remove the tool.
    Water pump sprocket access plate to the timing cover and tighten the bolts to 89 inch lbs. (10 Nm) Splash shield Right front wheel Exhaust manifold, if removed
  4. Fill the cooling system.
  5. Connect the negative battery cable.
2.4L Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system.
  4. Remove or disconnect the following:
    WARNING Do not rotate the flex coupling more than 4 degrees or damage may occur. Oxygen Sensor (O 2 S) electrical connector Exhaust manifold heat shield Coolant inlet housing bolt through the exhaust manifold Exhaust manifold brace-to-manifold bolt Manifold-to-exhaust pipe studs Coolant inlet housing-to-water pump cover bolt Exhaust pipe from the exhaust manifold by pulling it downward Coolant inlet pipe from the oil pan Brake vacuum pipe from the camshaft housing Exhaust manifold from the cylinder head Heater hose from the heater outlet pipe Timing chain cover and tensioner Water pump cover-to-engine bolts 3 water pump-to-timing chain housing nuts Water pump and cover assembly Water pump cover from the pump

    f9cdfa8.jpg

    Fig. Exploded view of the water pump mounting-2.4L engine
continue...

Oct 22, 2009 | 2002 Oldsmobile Alero

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