Question about 2006 Suzuki GSX 1300 R Hayabusa

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Hi i have a 2006 hayabusa with a gear problem when in six gear and over fifty mph it jumps out of gear and starts grinding what could it be

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Hi, Neil and the usual suspects are:
1. Shifter pawl improperly adjusted.
2. Shifter drum improperly adjusted or damaged.
3. Shifter engaging parts/dogs badly worn or rounded.
4. Shifter forks bent.
5. Damaged gears.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
grinding gears
Tranny problems on 07 Hayabusa
Suzuki GSX1300R Manual
OEM parts for Suzuki
Suzuki GSX1300R Owner Manual

Posted on Dec 13, 2016

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6ya6ya
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Posted on Jan 02, 2017

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Hi, Adrian the starter drive/Bendix/clutch is a mechanical gear driven component that engages the clutch pack ring gear to turn over the engine. It has an internal mechanism that allows the gear to turn in one direction and once the engine starts allows the drive gear to free spin. If gear free spins in both directions then the drive gear has failed, it is not serviceable and needs to be replaced.
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Most likely, you have oil from the chain in the connections, shorting out your gear position sensor. Just remove the sprocket cover and clean all of your connections. Sould solve your problem. By the way, sever cases of oil contamination in the connections in that area have been known to cause your entire intrument cluster to stop working.

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you would have to find out where the speedomator wire/cable
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I would think that if the noise was being made by your transmission, it would start whenever you put the transmission in second gear and continue until you shifted to another gear, not at 19 mph only.

This sounds like a vibration that is specific to the engine rpm at that speed. It may sound like a grind but may actually be a vibration noise. Try to recreate the noise with the bike sitting still in neutral. Be careful not to allow the engine to overheat though.

Try other things to help you narrow down the source of the sound. When it starts, gently touch the brakes while maintaining the speed to try to eliminate the brakes. Does the noise change if you accellerated slightly or back off the throttle slightly.

It's very unusual for a transmission to make a noise in only one gear. I've found that if a transmission is making a noise, it makes the noise all the time but maybe louder at some speeds than others.

Good Luck
Steve

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I don't think any body can help you here.
any mechanic have to drive the car to experiece the problem . Impossible to fix it over the phone.
Take it to mechanic shop to prevent futher damage.

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try removing side plate for clutch housing and removing the star washer and welding to plate it goes into. This will solve problem

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ther is 1.6 kilometers to a 1 mile

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