Question about 2002 Honda CR 125 R

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I have a 02 Honda cr125 r and I took clutches and all out and when I put them back in I have no clutch it's lose or hard to squeeze handle and the bike stalls out when I put it in gear pls help me

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  • Honda Master
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Hi, Thomas for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
http://motocrosshideout.com/2013/06/05/how-to-replace-a-dirt-bike-clutch-cr125-2-stroke
Dirt bike motorcycle clutch rebuild install Cr125
Honda CR 125R 2002 Sevice Manual
http://www.partsfish.com/page/oem-parts-for-honda
Honda CR125R 2006 Owner Manual

Posted on Dec 11, 2016

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  • Honda Master
  • 42,218 Answers

Pull the clutch plates back out and reassemble in the correct order and sequence
best get a workshop manual to see how to do it and how to adjust when finished

Posted on Dec 11, 2016

6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

  • 104 Answers

SOURCE: clutch snatching Madass 125cc

Could be burnt, or scorched clutch discs. DId you check the oil lately? I believe the Madasses have a wet clutch, right? Hope you didn't burn up the whole clutch basket. But you may have. Check the oil now!!!

Posted on Mar 20, 2009

  • 89 Answers

SOURCE: cr250 clutch not engaging

sounds to me like your friction plates in your clutch assy. are worn down to much.

Posted on Apr 23, 2009

jmgldsmth
  • 1869 Answers

SOURCE: !983 honda magna v45 clutch not engaging

if you rebuilt your carburetors you have made a mistake when you reassembled them a carb must sprsy a fine mist of "dry" fuel into the engine intake your carbs are flooding you need to check your fuel floats , jets and, don't forget to check the power piston circuit and, balance (sync) your carbs on the bike when you're done
your chuch is fine if you did not touch it

Posted on Apr 24, 2009

  • 311 Answers

SOURCE: 1982 Honda 650 nighthawk; jumps and stalls when put into gear.

this may help,it doesnt sound like the clutch is out of adjustment,it sounds like the clutch plates have become stuck together,(this happens quite a bit if the bike has been parked for a while..ie over winter)..to fix it get the bike moving,down a drive way or something..then just bang it into gear,then shift into the highest gear you can by shifting without the clutch,once you have a bit of pace on simply hold the clutch lever in and work the throttle on and off all the while holding the clutch lever in,the clutch should free itself fairly quickly and should be back to normall,a lot of older bikes are good at doing this..hope this helps

Posted on Jul 16, 2009

  • 311 Answers

SOURCE: 1988 Honda VT1100 Clutch problem

hi,might be able to help,there is probably nothing wrong with your master cylinder assembly,what has happened is that the clutch plates have stuck together,there are two ways to fix it,one is easy one not quite so easy,try the easy one first,what i normally do in this case is start the bike,roll down a hill or get someone to push you just to get moving,pull in the clutch,change up into second gear,to get the gear box working,change up into the highest gear you can(you dont need the clutch to change up)all the while you are still holding the clutch lever in,get up to a reasonable speed say 20-30 mph,keep the throttle open a little,keep the clutch lever in and start applying the brakes,it may take a few meters but the plates will let go and normal clutch operation should return,as the plates free up,the second option is to remove the engine cover dissasemble the clutch pack and free the plates manually,personally,i have always used the first method,sounds complicated but is actually very simple to do and will save a lot of time and frustration,give it a go first before you pull your bike apart,this is quite a common problem on bikes that have been sitting for a while..hope this helps..cheers

Posted on Mar 13, 2010

Testimonial: "I did try this but it did not work. I drove it for about 4 miles going up and down the gears and applying the brakes. I guess it has to come apart."

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http://www.bikebandit.com/houseofmotorcycles/2002-honda-motorcycle-cr125r/o/m2178#sch304800

Follow this link to a schematic of your 2002 honda cr125 to see how it all fits together.

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Hi, Www_crazyulf for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Honda CR 125R 2002 Sevice Manual
http://www.partsfish.com/page/oem-parts-for-honda
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Kickstart


Sometimes they will hang between gears and cause this.Put it in 2nd and rock it back and forth.Hope this helps.Always check the easy stuff first

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