Question about 2001 KTM Exc-Racing E 400

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Service manaul I need a service manual, for my KTM 520 EXC 2002. Need to service the front forks

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Posted on Aug 09, 2009

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Try amazon .com or google forums for your model

Posted on Jul 20, 2009

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Posted on Jan 02, 2017

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1 Answer

Hi I have a 2000 model KTM 520 not getting fuel to the Carby once I clean the carburettor does anyone have any ideas or know where I can download a good diagram would be a great help thank you


Hi, Tim always check fuel flow first to isolate the problem area otherwise the usual suspects are:
1. Fuel tank empty.
2. Fuel cap or fuel tank not venting properly.
3. Fuel filter clogged with rust or dirt.
4. Fuel valve/petcock not in the on or reserve position.
5. Vacuum line to fuel valve cracked, broken, pinched, or missing*
6. Fuel valve/petcock clogged or diaphragm cracked, cut or torn*
7. Fuel line from the fuel valve to the carburetor or fuel pump clogged, cracked, pinched, bent, broken, or missing.
8. Fuel pump not working*
9. Fuel line touching cylinder or head causing fuel to boil and vapor lock, repair by rerouting and wrapping line with convoluted tubing.
10. Carburetor inlet clogged.
11. Carburetor float or needle and seat stuck.
12. Carburetor not venting properly overflow line or bowl fitting clogged, pinched, or bent.
* If equipped or applicable.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
Carburetor Set up 101 This is the Holy Grail/Bible on KTM carbs
Dirt Rider Magazine
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2001 KTM 400 520 SX MXC EXC RACING pdf

Nov 23, 2016 | 2001 KTM SX 520 Racing

1 Answer

I asked how to change the forkseals on my ktm motorcycle. I was notified that I needed to state the year and model of my motorcycle. I responded twice stateing that my motorcycle is a 2002 KTM 300 EXC. I...


I "think" the clarifcation question was in order for the "helper" to find the correct seals for you. I would like yo to go to this page.
http://www.4strokes.com/tech/ktm/fork.asp

I have been searching for the correct service manual but cannot find one for free. Its a basic job regardless of the type of bike or the year. Technology has changed for the newer models of all bikes but for most the same basic principals apply.
Iknow that this is not an "answer" in part or full but please follow the link.

Oct 06, 2011 | KTM EXC 300 Motorcycles

1 Answer

How much oil does a 520 sx take


Thank you for contacting FixYa with your inquiry.
The KTM factory suggested Oil is 1200cc of 10W-40.
http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
If we can be of further service please let us know.
Best regards,
TF

Jul 16, 2011 | 2001 KTM SX 520 Racing

1 Answer

2002 KTM EXC 300 wiring diagram


Hi, Aw077958 for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2002 KTM EXC 300 wiring diagram Google Search
https://www.download-geek.com/sign-up.html?aff.id=1627&aff.subid=70
KTM 250 EXC EU Repair Manual
http://www.partsfish.com/page/oem-parts-for-ktm
KTM 125 Owner Handbook Manual

Aug 06, 2017 | 2002 KTM EXC 300

2 Answers

What type coolent should i use and which gearbox oil shall i use


Hello. Go to any autoparts store and tell them what bike you have. they will cross reference their products and sell you the proper coolant and gear oil. Also, for your future reference, here is a downloadable complete service manual for your bike.
http://www.scribd.com/doc/20356019/1998-03-KTM-125-200SX-EXC-Service-Manual

Happy holidays and best regards, Joe

Nov 23, 2009 | 2002 KTM SX 125

1 Answer

Parts


Hi there over the ditch. EBAY rocks for most bits you lookin for. Motard wheels check out your KTM dealers oz wide as they were giving away Motard wheels with new 530 last year an some might still have stock. I am just in process of fitting Motard Kit I got from local dealer you will need to get a Digital speedo from a later model EXC as the 2000 520 has an analog an won't fit with Motard Wheels.

GO KTM POWER

Feb 08, 2009 | 2001 KTM Exc-Racing E 520

2 Answers

Front fork oil change.


Kenji,
be careful, the front forks are under a spring. Just keep going and BE CAREFUL.

Jan 16, 2009 | 2005 KTM EXC 525 Racing

1 Answer

Twisted forks


and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

Nov 10, 2008 | 2004 KTM EXC 250 Racing

1 Answer

Twisted forks


and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

Nov 10, 2008 | 2002 KTM EXC 200 GS

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