Question about 2001 Yamaha FZS 400 Fazer

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Starter motor doesnt work after rebuild

Can i have a copy of the rebuild diagram and the positions of those plastic and metal washers

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Go to the site below where you can see a parts diagram for your specific bike. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part and/or the notation "Not Available" is in the description, the part is not in stock. www.babbittsonline.com/pages/parts/viewbybrandand/parts.aspx

Posted on Jul 24, 2009

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2 Answers

Can i fit a starter motor myself and how?


yes you can if you have some knowledge .
disconnect battery making sure you have radio codes before disconecting
take picture of wiring with camera phone if possible on starter or mark position and write down
remove wiring
mark starter position that is starter to housing to facilite installation of new starter
remove bolts from starter normally 2 or 3 bolts holding it in position
remove and fit in reverse order

Sep 22, 2011 | 2005 Kia Sedona

1 Answer

Bike wont start just quit working one day it doesnt try to turn over battery is good and holding voltage, have checked all fuses, starter relay, kill switch, ran up and down that bike with a volt meter...


Push the starter button if your hear the solenoid clicking the starter button is good. If there is no click from the solenoid you may need to clean or replace the starter button.Follow the positive battery cable to the starter solenoid. Jump across the two cable terminals, this should activate the starter.If the starter works now you have burnt contacts inside the solenoid. replace the solenoid. If the starter does not turn over, try again tapping on the starter with a plastic hammer if the starter works now you need starter brushes. If the starter will not turn over with direct power (bench test) and the brushes are good the armature is probably shorted. You will have to replace the starter as an assembly parts are not available to rebuild the starter.

May 10, 2011 | 1986 Yamaha XJ 700 X Maxim

1 Answer

2000 FXDX Starter won't turn over. Hear a clicking sound from starter relay. Can I fix relay or do I replace it?


Well, there is a starter relay which is a 1 inch plastic cube like thing and then there is the starter solenoid that is actually part of the Nippondenso type starter. The starter relay will make a click but it is very faint. It is easily replaced as it just plugs into a socket.

The starter solenoid is a bit different in that it makes a loud click when you press the start button. If it's doing this and you're positive that your battery and the connections are good, you can rebuild it. Remove the 5-sided plate on the end of the solenoid. Inside you'll find a plunger and a long small diameter spring. Remove the plunger. Inside the solenoid you'll see two large copper contacts. If they're badly burned, the copper "washer" on the plunger will not make contact and start the starter motor. Harley and aftermarket parts manufacturers offer a "rebuild kit" for repairing this problem. Simply replace the contacts. On most bikes you don't even have to take the starter off to do the job.

good luck
Steve

Apr 17, 2011 | 2000 Harley Davidson FXDX Dyna Super Glide...

1 Answer

Bike started fine then after shutdown starter won't turn over engine.Even with new battery.Motor never got hot.CLICKING SOUNDS OMMITTED FROM BATTERY AREA. WHEN KEY IS TURNED ON.


The clicking tells you that the starter button is working.
Take off your side cover and locate the starter solenoid. You can follow the positive battery cable to it. Touch the two cables bolted onto the solenoid together (you can use a piece of wire, a jumper cable clamp, or an old screw driver) if the starter turns over you have a bad solenoid.
Hold the starter button and gently tap on the starter with a plastic hammer. If the starter works you probably need to rebuild the starter by putting in a new set of brushes. If there is anything else wrong with the starter you will have to buy a new one . On most motorcycles parts (other than the brushes) are not available, all you can do is replace the assembly.

Jan 25, 2011 | Suzuki GSX-R 1000 Motorcycles

2 Answers

Where is the starter


Radiator side of engine block lower

Oct 26, 2010 | 1998 Pontiac Grand Prix

1 Answer

Replace the starter


For 1997 Ford Aspire 1.3L EFI SOHC 4cyl check this procedure...

Removal & Installation
Models With Automatic Transaxle
  1. Disconnect the negative battery cable.
  2. Remove the two upper starter motor retaining bolts.
  3. Raise and support the vehicle using safety stands.
  4. Loosen the two intake manifold support bolts and remove the support.
  5. Loosen the support bracket bolts and remove the bracket.
  6. Loosen the starter motor support nuts and washers, then remove the support.
When removing the hard shell connector at terminal S, grasp the plastic shell. Do not pull on the wire.
  1. Disengage the S terminal connection from the solenoid.
  2. Loosen the B terminal washer and nut, then disengage the electrical connection from the solenoid.
  3. Loosen the lower starter motor bolt and remove the starter motor from the vehicle.
6884007.jpg

Fig. 2: Starter motor mounting and electrical connections-models with automatic transaxles (click for zoom)


To install:
  1. Position the starter in the vehicle.
  2. Install the lower starter motor bolt and tighten to 23-34 ft. lbs. (31-46 Nm).
  3. Engage the S and B terminal electrical connections.
When installing the hard shell connector, be careful to push it straight on and make sure it locks in position with a notable click or detent.
  1. Install the starter motor support and tighten the retainers to 35-44 inch lbs. (4-5 Nm).
  2. Install the support bracket and tighten the retaining bolts.
  3. Install the intake manifold support bracket and tighten the retainers to 12-14 ft. lbs. (16-22 Nm).
  4. Lower the vehicle.
  5. Install the starter motor upper retaining bolts and tighten them to 23-34 ft. lbs. (31-46 Nm).
  6. Connect the negative battery cable.

Models With Manual Transaxle
See Figure 11
  1. Disconnect the negative battery cable.
  2. Loosen the B terminal washer and nut, then disengage the electrical connection from the solenoid.
When removing the hard shell connector at terminal S, grasp the plastic shell. Do not pull on the wire.
  1. Disengage the S terminal connection from the solenoid.
  2. Remove the two starter support bolts.
  3. Loosen the starter motor support nuts and washers, then remove the support.
  4. Loosen the starter motor bolts and remove the starter motor from the vehicle.
807a17f.jpg

Fig. 11: Starter motor mounting and electrical connections-models with manual transaxles (click for zoom)



To install:
  1. Position the starter in the vehicle.
  2. Install the starter motor bolts and tighten to 23-34 ft. lbs. (31-46 Nm).
  3. Engage the S and B terminal electrical connections.
When installing the hard shell connector, be careful to push it straight on and make sure it locks in position with a notable click or detent.
  1. Install the starter motor support and tighten the nuts to 35-44 inch lbs. (4-5 Nm).
  2. Install the starter motor support bolts and tighten them to 14-18 ft. lbs. (19-25 Nm).
  3. Connect the negative battery cable.


Hope helps (remember comment and rated this).



Aug 05, 2010 | 1997 Ford Aspire

2 Answers

Think its a bad starter


I can tell you how to remove the starter, and it is rebuildable, but it doesnt SOUND like a bad starter. THE FIRST thing I would do is check all the battery cable connections. Loosen and retighten them and see if that helps.

Jun 03, 2010 | 2000 Harley Davidson XL 1200 C Sportster...

1 Answer

Sequence for starter washers


Here you go,Please rate this fixya

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Jan 29, 2009 | 2001 Yamaha FZS 400 Fazer

2 Answers

The unit melted plastic pulley on bottom of washer moter


It takes experience to do this job.
You may be better off calling service and then you can relax and get on with your life and you wash!
This is my honest suggestion!!

These guys are good and will treat you good!

A&E Factory Service is nation wide!
1800-905-9505
They are open 7 days 24 hours to make appointments
Neil

Jul 19, 2008 | Maytag Performa PAV2200

1 Answer

Replacing door handle???????


gently pry the plastic from the inside working from the hinges to the corner. you will need to put something in place of the screwdriver when you pull it out to go to the next pry position (about every 2 inches. i use apex bits. you can use anything about the diameter of a cigarette. then the screws for the handle will be exposed . it all snaps back together.

Feb 18, 2008 | KitchenAid KHMS155LSS 1000 Watts Microwave...

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