Question about 2003 kawasaki KX 125

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Cylinder 1991 kx 125

Wondering wer i can get the cylinder re sleeved or get a hole new cylinder .or is the a cheap way of fixing it ther is 1 score mark in the cylinder of my 1991 kx 125

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If your going to the trouble of replacing the cylinder - wouldn it make sense to replace it with a quality part ? You really should do new piston & rings while your at it..
If not - you might be doing it again allot sooner than you would like..

Your local bike shop should be able to get one for you..

Hope this helps !!
rate me good ;o)

Posted on Jul 14, 2009

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Posted on Jan 02, 2017

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1 Answer

2005 Kawasaki KX 125 wiring diagram


Hi, Ruben for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Mar 28, 2015 | 2005 kawasaki KX 125

1 Answer

How to bore out top end of motor? and how much does it cost?


Honestly - it's just as cost effective to just buy a new cylinder complete from Yamaha - unless you have a lot of porting done to your cylinder. The cylinders are plated and you typically don't bore them - you have them re-sleeved.

I have raced semi-pro for many, many years (AMA District 13, A-class). When I raced 125s (1998-2002) I would usually go through 6 to 8 cylinders per season and I would rebuild the engine after every race (every week). I never bothered getting the worn cylinders resleeved because the sleeves cost almost as much as a new cylinder from Yamaha.

Price out a new cylinder then price out the re-sleeve. You'll see there's only a slight difference. I recall the new cylinders being about $245 and a sleeve was around $225.

Once you get it rebuilt, keep the ring fresh and make sure you run at least 28:1 mix. I raced at 26:1 to get the engines to last. They are single ringers and the piston ring just doesn't last. Yamaha recommends changing the ring every 2.2 hours for maximum output. I couldn't get 2 hours on a motor running 32:1, so I switched to 26:1 for more lubrication and better sealing of the ring. Long story.

I hope this helped.

Sep 30, 2011 | 2003 Yamaha YZ 125

1 Answer

I have a 2000 yz 125. Melted a hole in the piston but didnt score cylinder. Replaced top end. Wont start. Has good fire. Crank case oil was a little grey. New plug,fluids,fuel.


I would be checking compression it may not be visible score on cylinder but it does not take much to loose compression on small bore motor with one piston ring and 11 years old

Mar 03, 2011 | 2003 Yamaha YZ 125

1 Answer

I need to sleeve the cylinder on a 1984 yz 125 and I want to know if I could use a sleeve for a newer yz 125. Like say a 1987 or 88.


Contact Kustom-kraft.com they can provide you with the sleeve you need, or bore and hone your existing sleeve.

Jan 15, 2011 | 2003 Yamaha YZ 125

1 Answer

Is there a coating on cylinder of my 01 kx 250 that wears off to make the cylinder usless


Yes, that is a plated cylinder so if it galls, or wears out, it cannot be bored out you have to put a new sleeve in it. The new sleeve will be able to be bored out so it will last for a long time. The resleeving is best left to a cycle shop or machine shop with the propper equipment, as it is an interfearence fit and the cylinder must be bored perfectly, then heated in an oven to be able to install the new sleeve.

Apr 18, 2010 | kawasaki KX 250 Motorcycles

1 Answer

Can you bore a sleeved cylinder from a standard 1991 Kawasaki kx 250 or will it need to be re-sleeved? Not sure if the cylinder sleeve is stock. My understanding is that Kawasaki installed factory sleeves...


If you say it is definately sleeved it should be possible to bore it, you normally get one or two oversizes before it needs resleeving. If you are able to buy an over size piston from kawa or wiseco, chances are it can be bored.

Apr 16, 2010 | 2003 kawasaki KX 250

1 Answer

How much will it be to get my cylinder re sleeved for a kx 125 20003


Its cost differently in other areas but you can be looking around $400 or better.

Nov 19, 2009 | 2003 kawasaki KX 125

1 Answer

My weedeater leaf blower never gets up to its' old speed. Runs about 1/2 the power. Tried a new spark plug and air filter. New gas didn't help.


Basics to check:
1) Spark plug - brown or dark brown - OK
- aluminum or silver - piston/cylinder scored
a) is it carbon or fuel fouled
b) is there spark

2) Compression - 125 to 150 psi

3) Muffler remove for inspection
a) exhaust screen clean or plugged
b) inspect cylinder wall/piston as the flywheel is slowly rotated

Fuel starvation - 'lean fuel' condition
Basic things to check:
1) spark plug
2) spark arrestor in muffler
3) fuel lines and tank filter
4) turn adjustment needles out (counterclockwise) 1/4 to 1/2 turn
*if all of the above are OK and/or do not improve performance then:
Remove Carburetor
5) replace gaskets/diaphragms
b) use a spray carb cleaner to clean jets, holes, and body of carb

Nov 11, 2009 | Poulan/Weed Eater #Wt200 711724 24cc Gas...

1 Answer

Wher can i get a cylinder and piston kit to suit my 1991 kx 125 cheap as pos


Hi
Just to confirm with you... looking for a piston kit, barrel, and topend gasket kit for your 1991 kx125?
Where in the world are you?
regards
robotek

Jul 14, 2009 | 2003 kawasaki KX 125

1 Answer

Fouling plugs


Get a new NGK spark plug one heat range hotter than stock. Be sure the fuel mix is 32/1 using two stroke engine oil ( not motor oil ). A 32/1 mixture equals 4 ounces oil to 1 gallon of gas. Remove the cylinder head and de-carbon the top of the piston and head.

Please rate this solution. Thanks!

Apr 07, 2009 | 2003 kawasaki KX 125

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