Question about 2003 KTM SX 525 Racing

1 Answer

Weak spark.got oil in stator casing.is this ok?

Weak spark.got oil in stator casing on my ktm 520sx 2001 model.is this ok?

Posted by on

Ad

1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

    Genius:

    An expert who has answered 1,000 questions.

  • Master
  • 1,689 Answers

Hi ridge,

good move will be have the recoil replaced and have the seals around the stator cleaned / investigated / repaired.

here is a good section from Supermoto Junkies on SX525

http://www.supermotojunkie.com/forumdisplay.php?f=43&order=desc&page=58

regards,

voodoo

Posted on Jul 12, 2009

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi there,
Save hours of searching online or wasting money on unnecessary repairs by talking to a 6YA Expert who can help you resolve this issue over the phone in a minute or two.

Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.

Here's a link to this great service

Good luck!

Posted on Jan 02, 2017

Ad

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

2001 ktm 300 mxc not getting a spark what would cause not to get a spark


A few things,start simple disconnect the kill switch,remove the spark plug cap from the wire,check all your coneections from the stator to the cdi box to the coil.Still no spark your going to need a multi meter to check the stator and coil.If all this checks out to be good then it is your cdi box.A word of caution test these parts before replacing as they are not returnable and could get costly.A good shop could diagnose your problem in hour time.It may be money well spent if you do not understand your bikes ignition system.

May 29, 2014 | 2001 KTM MXC 300

1 Answer

Weak spark wont start


Sounds like stator pick up or stator its self is rusty causing a weak spark, (Just sand off) , or the coil is bad or spark plug wire is corroded

Dec 24, 2013 | MBK Motorcycles

1 Answer

1991 ktm 250


Hi, Iain for more information about your question and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
sem stator wiring diagram Google Search
KTM EXC Repair Manual Ignition sem Check Stator sem
KTM 250 sxf 2016 Repair Manual
http://www.partsfish.com/page/oem-parts-for-ktm
KTM 250 SX EU Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Apr 10, 2017 | KTM MXC 250 Motorcycles

1 Answer

2002 520SX Igintion specs I have a 02 520SX The problem I'm having is that after riding the bike for an hr or so it just cuts out... turns off.. then will start 20mins. later, though it seems...


Hi, Anonymous nice novella and the usual suspects are:
1. Severely discharged or a damaged battery, should have 12.5 volts or better and be able to pass a "LOAD" test if necessary, your battery may show 12.5 volts but have little or zero amps and needs to be replaced.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, points/condenser ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Air/fuel mixture screw improperly adjusted.
10. Accelerator pump damaged or not working.
11. Water or dirt in the fuel system, carburetor or filter.
12. Restricted, blocked or kinked fuel line.
13. Fuel tank empty.
14. Fuel tank contaminated with ethanol sludge.
15. The gas cap is not venting properly or fuel tank venting system blocked.
16. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
17. Needle and seat stuck closed in the float bowl.
For more information about your issue and valuable "FREE" downloads that you need please click on the blue links below. Good luck and have a wonderful day.
350 sxf shuts off while riding
bike shuts off while riding please help Suzuki GSX Motorcycle Forums...
2000 2003 KTM 450 EXC 400 EXC 520 SX Service Manual Moto Data Project
https://www.carlsalter.com/pdfs/KTM_250-525_SX-MXC-EXC_2003_Repair_Manual.pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2003 KTM 250 525 SX EXC Owner Manual pdf

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

May 11, 2017 | 2002 KTM SX 520 Racing

1 Answer

1996 KTM Duke quit running while riding


ok, your problem could be simple or could be quite involved. First thing to do would be to make sure its not a safety cut out i.e. kill switch on handle bar is set to off or is malfunctioning, side stand down while in gear, no neutral light. Also is the battery good?? A poor battery can cause the bike to have no spark as it can act as a resistor and not allow 12v to flow through the system thus preventing enough current for a spark. If its not that, hears where it can get tricky. It could be a number of other things i.e. If it has an immobilizer factory fitted or via an alarm system, Coil (which is usually not the case), Generator stator and pick ups or worse case a faulty CDI/ECU. You may want to get someone who knows about bikes to take a look. Good Luck

Feb 06, 2018 | 1996 KTM Duke

1 Answer

Hello, I have a problem with an intermittent &


sounds like you have a poor earth connection, possibly between the coil and the frame, try quickly rigging up a cable from the mounting point on the coil, to a bare metal part of the bike (or nagative battery terminal if available), and try again.
Hope this helps

Mar 29, 2011 | 2000 KTM EXC 250

1 Answer

New stator new pick up new coil but still have very weak spark


You have replaced all the ignition components,
How do you determine weak spark?
If you can see or hear a spark, with the plug in the cap and it earthed against the head, its probably ok.
It can be hard to see in daylight
other problems could include a faulty kill switch or water or a short in the ignition switch

Feb 06, 2011 | 2004 KTM EXC 450 Racing

1 Answer

Cannot start engine, poor spark. ignition coils ok.


hello, if you have weak fire probably, source coil or pickup in stator, or stator itself, if its not a real blue fire, bike will not run, if its sorta orange looking probably, stator, check for shorts in wires also..

Mar 30, 2010 | 2001 kawasaki VN 800 Vulcan Classic

1 Answer

Ktm 520 engine to fit on a kawazaki kfx 400 quad


you have to get a 3 way tee or weld a pipe together to get it to work thats what i did to mine and it works very well.

Dec 20, 2008 | 2002 KTM MXC 250

Not finding what you are looking for?
2003 KTM SX 525 Racing Logo

Related Topics:

921 people viewed this question

Ask a Question

Usually answered in minutes!

Top KTM Experts

Marvin
Marvin

Level 3 Expert

81400 Answers

bazzz7071
bazzz7071

Level 2 Expert

342 Answers

Steve Banks

Level 2 Expert

232 Answers

Are you a KTM Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...