Question about Yamaha Motorcycles
Do you have free play on the clutch cable ,it should have about 3 mm of travel on the lever when you pull it before it starts pulling the cable tight.there is also a primary clutch adjuster in the front sprocket cover.
Posted on May 02, 2015
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Posted on Jan 02, 2017
i actuall have a yamaha enduro 100 and had this same problem.
First thing is take the clutch apart take all the rings out and clean them good with momry cloth assemble the clutch compleatly as it came out and when tighting the springs tight them all one turn at a time and after everytime you go around try to move youre clutch with youre bike in gear. if it trys to move it is engageing just keep turning the screws untill they stop. also recomend putting threadlocker on the drive gear bolt and the clutch bolt that holds the clutch on. if you have and questions just e-mail me at Jvossbrink@comcast.net just make shure to tell me that i responded to youre fixya question about youre bike and i will walk you threw it.
ps just rember to put the clutch pushrod back in
Posted on Oct 23, 2009
SOURCE: We rebult clutch and now
I had a similar problem and found that when I put the clutch back in, it wasnt quite seated correctly, i,e one of the bolts that go onto the springs was catching on the basket. This gave the same symptoms as you have. Also, is the cluch slave cylinder operating correctly? Might be worth removing it and checking the clutch is pushing the slave cylinder plunger forward.
Posted on Sep 16, 2010
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