Question about Suzuki Motorcycles
Want shift out of neutral.it was just fine now want shift out of neutral
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Posted on Jan 02, 2017
You have a bent shift fork. The repair means taking the engine out of the frame then removing the top end, removing the flywheel and electrics, removing the clutch , shift mechanism and kick starter and a few other parts. THEN you are ready to split the gearbox to remove the gears and then the bent shift fork. Next you get to put it all back together. This is a pretty big job for the home mechanic.
You will need an impact driver, flywheel puller, case splitter and torque wrench plus the normal screwdriver, pliers, etc.. Alternate to the special tools is taking it to the dealer and say "Fix it".
I normally tell people to take it to the shop just so they don't get into such an involved project.
Please rate this answer, (even though it's not what you wanted to hear). :-)
Posted on Apr 22, 2009
Pull the fuel hose off to see if fuel will run out when the fuel tap is 'on'. If nothing, check the tap filter screen for plugging and clean it with spray carburetor cleaner. If you get fuel to run out, try checking the float needle in the carburetor for sticking.
Posted on Feb 02, 2010
Dirty contacts at the switch or a bad flasher.
sometime working the switch vigorously back and forth will clear the carbon build up in the switch along with some wd40.
Posted on May 20, 2010
Here ya' go mate...this site has the whole bike in sections, exploded views and parts lists....go for it!
Posted on Jun 29, 2010
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