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My 2003 triumph tt600 has a new stator all the wires are plugged in all the fuses ate good but it doesn't charge the battery

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  • Triumph Master
  • 657 Answers

The regulator/rectifier is probably faulty.it's the most common cause of charging issue's

Posted on Apr 14, 2015

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SOURCE: how much engine oil does my triumph tt600 take

Engine Oil Capacity (dry fill): 1.05 US Gal (4.00 liters)
Engine Oil Capacity (oil/filter change): 1.00 US Gal (3.80 liters)
Engine Oil Capacity (oil change only): 0.95 US Gal (3.60 liters) __________________
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Posted on Aug 31, 2009

sodeep
  • 3267 Answers

SOURCE: battery wont charge more than 12.25 at 2000 rpm

Check the rectifier, its responsible for charging the battery when running, the fuse too, however the rectifier if it can not be repaired, better to buy a new one......................sodeep

Posted on May 26, 2009

  • 66 Answers

SOURCE: battery not charging 2003 triumph rs

check for charging system voltage to battery by testing for 13-15volts dc across battery posts w/ multimeter while bike is running.if less, check for ac voltage to regulator/rectifier w/ multimeter while bike is running.if there is voltge to module, it is most likely defective.if there is no voltage to module,follow wire loom from voltage reg. to electrical connector plug.unplug it, start bike, test for ac voltage at other side of connector on the electrical pins on the loom coming from the engine. if no power there, the charging coil, or the wiring from the coil is defect.

Posted on Feb 21, 2009

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Tt600 triumph is running off battery only


Hi, Mick before testing any electrical component in the Charging System it is "IMPERATIVE" that you have a fully charged battery of 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage, the battery is faulty and must be replaced. AGM type batteries fall into this scenario more so than lead acid batteries.
1. Battery Test:
The battery needs to be a fully charged and load tested to ensure proper readings, connections need to be clean and tight. If you are not working with a fully charged and functional battery, all other voltage tests will be incorrect. Standing battery Voltage should be 12.5-13.2 DCV.
2. Charging System Voltage Test:
Start motorcycle, measure DC volts across the battery terminals you should have a reading of approximately 13.2-15 DC Volts.
3. Connections and wires:
Inspect the regulator stator plug, and check the battery terminals for connection corrosion. If everything seems to be in order, move on to number 4 below to determine if there's a failed component.
4. Stator Checks/Rotor Check: Each of the following tests isolates the Stator & Rotor. If AC output and resistance test fail and stator test passes then the rotor is at fault (Pull Primary covers and inspect rotor for damage).
5. AC Output Check:
Unplug the regulator plug from the stator start motorcycle and change Voltmeter to AC volts. Probe both stator wires with your meter lead. The motorcycle should be putting out approximately 18-20 ACV per 1,000 rpm. Reading will vary depending on system, check service manual specification
Generic Specs:
22 amp system produces about 19-26 VAC per 1,000 rpm
32 amp system produces about 16-20 VAC per 1,000 rpm
45 amp system produces about 19-26 VAC per 1,000 rpm
Stator Resistance Check:
Switch your multimeter to Ohm x 1 scale. Probe each stator wires with meter leads and check resistance on the meter.
Resistance should be in the range of 0.1-0.5 Ohms. Reading will vary depending on the system, check the service manual for specifications.
Generic Specs:
22 amp system produces about 0.2 to 0.4 ohms
32 amp system produces about 0.1 to 0.2 ohms
45 amp system produces about 0.1 to 0.2 ohms
Stator ground Check:
Switch your multimeter to Ohm x 1 scale.
Probe each stator wire with your positive lead on the multimeter and the negative to ground.
There should be no continuity to ground on either wire.
If there is continuity your stator is shorted to ground and must be replaced.
5. Regulator Test:
Each of the following tests isolates the regulator only, so if any of these tests fail, the regulator is at fault.
Identifying Wires:
Battery Charge Lead- Wire going from regulator to battery positive.
AC output leads- Wires coming from the Stator to the regulator.
Ground- Wire from Regulator to ground or regulator may be grounded via the physical bolting to chassis.
Regulator Ground Test: Ensure the regulator body is grounded or grounding wire is fastened tightly to a good ground (you should verify this by checking continuity from regulator body to chassis ground).
Fwd/Reverse Bias Test/Diode Test:
This check is testing the Diode function to ensure it is regulating the AC current for the stator into DC Current.
Switch multimeter to Diode Scale.
Place your Multimeter positive lead on each AC output wire.
Place your multimeter negative lead on the battery Charge wire.
The meter should read voltage typically around .5 volts.
Next, switch your multimeter leads putting the negative lead on the AC output wires and the Positive lead on the Battery Charge Wire. The reading should be Infinite. With your meter on the same setting, place your multimeter positive lead on the regulator ground wire or to the regulator directly, and then place your meter negative lead on the AC output leads.
The meter should read voltage typically around .5 volts.
Next, switch your multimeter leads putting the negative lead on the regulator ground and the Positive lead on the AC output wires. The reading should be Infinite.
Note: Below is a table to show the readings:
Positive Lead Negative Lead Reading
AC output 1 Battery charge lead Voltage
AC output 2 Battery Charge Lead Voltage
Battery charge lead AC output 1 ?
Battery charge lead AC output 2 ?
Ground AC output 1 Voltage
Ground AC output 2 Voltage
AC output 1 Ground ?
AC output 2 Ground ?
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
TT600
How to Test the Charging System on Honda CBR 600 RR Partzilla com
http://zkmc.org/pdf/1014488-Triumph-TT-600-03.pdf
http://www.triumphestore.com/
http://mybikemanuals.com/triumph/uncategorized-triumph-owners-manuals

Jun 05, 2017 | 2000 Triumph TT 600

1 Answer

Were can I get a manual for a triumph motorbike tt600 4 speed 2002?


Hi, William the vast majority of service, parts, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee around $10 sometimes more and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available, then there is eBay where you may be able to find what you need at a very high price because of its age and rarity. Most of the "FREE" manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. To download your manual please click on the links below. Good luck and have a nice day.
http://zkmc.org/pdf/1014488-Triumph-TT-600-03.pdf
http://mybikemanuals.com/triumph/uncategorized-triumph-owners-manuals
http://www.worldoftriumph.com/triumph-motorcycle-parts.html
2002 Triumph TT600

Feb 08, 2017 | 2002 Triumph TT 600

1 Answer

How do you know if a reg/rec has gone


Hi, Derek before testing any electrical component in the Charging System it is "IMPERATIVE" that you have a fully charged battery of 12.5 volts or more and be able to pass a proper "LOAD" test because your battery may have 12.5 volts or more but little or zero amperage and must be replaced AGM types more so than lead acid batteries.
1. Battery Test:
The battery needs to be a fully charged and load tested to ensure proper readings, connections need to be clean and tight. If you are not working with a fully charged and functional battery, all other voltage tests will be incorrect. Standing battery Voltage should be 12.5-13.2 DCV.
2. Charging System Voltage Test:
Start motorcycle, measure DC volts across the battery terminals you should have a reading of approximately 13.2-15 DC Volts.
3. Connections and wires:
Inspect the regulator stator plug, and check the battery terminals for connection corrosion. If everything seems to be in order, move on to number 4 below to determine if there's a failed component.
4. Stator Checks/Rotor Check: Each of the following tests isolates the Stator & Rotor. If AC output and resistance test fail and stator test passes then the rotor is at fault (Pull Primary covers and inspect rotor for damage).
5. AC Output Check:
Unplug the regulator plug from the stator start motorcycle and change Voltmeter to AC volts. Probe both stator wires with your meter lead. The motorcycle should be putting out approximately 18-20 ACV per 1,000 rpm. Reading will vary depending on system, check service manual specification
Generic Specs:
22 amp system produces about 19-26 VAC per 1,000 rpm
32 amp system produces about 16-20 VAC per 1,000 rpm
45 amp system produces about 19-26 VAC per 1,000 rpm
Stator Resistance Check:
Switch your multimeter to Ohm x 1 scale. Probe each stator wires with meter leads and check resistance on the meter.
Resistance should be in the range of 0.1-0.5 Ohms. Reading will vary depending on the system, check the service manual for specifications.
Generic Specs:
22 amp system produces about 0.2 to 0.4 ohms
32 amp system produces about 0.1 to 0.2 ohms
45 amp system produces about 0.1 to 0.2 ohms
Stator ground Check:
Switch your multimeter to Ohm x 1 scale.
Probe each stator wire with your positive lead on the multimeter and the negative to ground.
There should be no continuity to ground on either wire.
If there is continuity your stator is shorted to ground and must be replaced.
5. Regulator Test:
Each of the following tests isolates the regulator only, so if any of these tests fail, the regulator is at fault.
Identifying Wires:
Battery Charge Lead- Wire going from regulator to battery positive.
AC output leads- Wires coming from the Stator to the regulator.
Ground- Wire from Regulator to ground or regulator may be grounded via the physical bolting to chassis.
Regulator Ground Test: Ensure the regulator body is grounded or grounding wire is fastened tightly to a good ground (you should verify this by checking continuity from regulator body to chassis ground).
Fwd/Reverse Bias Test/Diode Test:
This check is testing the Diode function to ensure it is regulating the AC current for the stator into DC Current.
Switch multimeter to Diode Scale.
Place your Multimeter positive lead on each AC output wire.
Place your multimeter negative lead on the battery Charge wire.
The meter should read voltage typically around .5 volts.
Next, switch your multimeter leads putting the negative lead on the AC output wires and the Positive lead on the Battery Charge Wire. The reading should be Infinite. With your meter on the same setting, place your multimeter positive lead on the regulator ground wire or to the regulator directly, and then place your meter negative lead on the AC output leads.
The meter should read voltage typically around .5 volts.
Next, switch your multimeter leads putting the negative lead on the regulator ground and the Positive lead on the AC output wires. The reading should be Infinite.
Note: Below is a table to show the readings:
Positive Lead Negative Lead Reading
AC output 1 Battery charge lead Voltage
AC output 2 Battery Charge Lead Voltage
Battery charge lead AC output 1 ?
Battery charge lead AC output 2 ?
Ground AC output 1 Voltage
Ground AC output 2 Voltage
AC output 1 Ground ?
AC output 2 Ground ?
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
Regulator Rectifier Motorbike testing blown or not mp4
Triumph Daytona 600 Regulator Rectifier upgrade
Triumph 2003 Daytona 600 Service Manual
http://www.bikebandit.com/oem-parts/2005-triumph-daytona-600-650-sump/o/m17663sch569813
Triumph DAYTONA 650 Manual

May 01, 2017 | 2005 Triumph Daytona 650

1 Answer

The headlight does not get brighter when the engine is revved, the battery goes dead


Check all fuses for continuity. Check wires to stator for continuity and no open circuit. Use a multimeter and check voltage of battery when fully charged and check when cycle is started and revved up to about 2500 rpm should be much higher when running and revved 13 to 14 volts..Suspect a bad stator if all fuses and wiring checks good.

Oct 10, 2010 | 2002 Triumph Triumph Thunderbird

1 Answer

Battery wont hold a charge. Testing stator n regulator/rectifyer both checked out ok. connectors look good along with wires. pulled stator out to check it visually also... looks like new. Im puzzled?


Have you put a meter across the battery to check its charging? I would expect to get 13.5 volts plus if the charging sytem is working.
It sounds like you have done all the good checks, but what about the battery itself? A failing battery can drag the charging sytem down. I would charge it up and ask a shop to load check it, or keep it off the bike and monitor if its holding charge for a few days. If it drops below 12 volts, it had it.

Sep 15, 2010 | 2007 Triumph Daytona 675

2 Answers

Battery loosing charge.


check your alternator/stator plate is putting current to the battery my guess is its goosed / multimeter across batery terminals should read 14.2 volts when engine is running if not its stator plate /check all terminals 1st with wd40 then chack again if it still persist then its ur stator burnt a coil

Mar 27, 2017 | 1994 Triumph Trophy 900

1 Answer

After fitting a new relay for the ECU/ fuel pump on my Triumph TT600....the fuel injection will not work.....bike will start, when, drip feeding fuel into manifold....so no other problems, and no faults...


this 2000 triumph tt600 wont start it does turn over it was runing last riding season it have new battery fresh oil im thinking the fuel iinjector need cleaning im at the right path to get it runing

May 09, 2010 | 2000 Triumph TT 600

3 Answers

Changed alternator and rotor on my 02 tt600 bike


This is difficult. I'm sure that somehow you have lost the ignition timing. What I'm not sure of is how this might have happened.

Mar 21, 2010 | 2002 Triumph TT 600

13 Answers

"homeless" 2 wire connection plug on a 2002 Triumph TT600


Try this,If you can't see the details good enough,The plug you are talking about is for the exhaust air injection solenoid.

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6e5ed72.jpg

Feb 09, 2009 | 2003 Triumph TT 600

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