SOURCE: Bike: Piagio X9 Evolution 500.
Something is wrong with the fuel supply. Since you have flow thru the return pipe it means that the problem is either in the pressure regulator or the injector .
To check them you will need to do 2 tests:
1 - to determine the location of the fault detach the fuel line from the injector, put it in a can and try to start the engine - if the fuel squirts with pressure then the regulator is good and you need to test the injector itself;
2 - connect the fuel line back to the injector, put a multimeter across the contacts and check the voltage when you try to start the engine - if it shows less than 6 volts you have an electrical problem (either a faulty wiring or a defective ECM); if it shows over 6 volts you have a clogged injector - the entire fuel system will have to be cleaned.
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