Question about KTM LC 4-E 640 Enduro Motorcycles

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My KTM lc4 640 running problems

My KTM LC4 640 starts okay when cold and idles rough then at low rpm runs very rough but at high rpm runs and sounds fine if i shut it off while hot i really struggle to start it again i pulled the carbi off cleaned it out all looks fine while the engine is at idle the idle screw has no impact on the engine rpm also the air fuel screw dosnt have any effect on the engine unless it is screwed all the way in very strange also engine blows white smoke when i back off from full throttle would appreciate any advice

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Check your valves. they might be tight. possible shimming required there to get them back to spec

Posted on Jul 01, 2009

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It was very cold, the car sat in the garage for 3 days with very lower fuel, now it idles rough and sounds rough, did I ruin something by not having enough fuel when cold?


No,low fuel isn't your problem. If there's enough fuel for the fuel pump to pick up your car should run okay. You haven't ruined anything. It's not your fault.

It is possible that a low fuel level - very low indeed - has allowed debris/dirt into the system and is causing a blockage. However, I think this is quite unlikely to be the problem you have.

You say the car idles rough - does it drive at speed okay? If it drives okay at speed you can rule out most fuel problems .. most.

Backtrack a bit .. has your car ever ran/idled roughly before? Cold weather can exacerbate a problem.

It could be the cold weather- fuel and injections system have cold start devices or sensors of one sort or another. It may be a faulty sensor. Get somebody to do a diagnostic check for you

Jan 25, 2016 | 2007 Buick Lucerne CXS Sedan

1 Answer

Will not idle when cold


Its cold start issues:----
Go through the list of help links mentioned below:----

Click the link :----

Cold start problem and vehicle shudder around 2500 to 3500 rpms
http://repairhelpcenter.blogspot.com/2012/10/cold-start-problem-and-vehicle-shudder.html
----------
Low idle when cold out side?
http://repairhelpcenter.blogspot.com/2011/12/low-idle-when-cold-out-side.html
--------------
Ford explorer 4.0 will not idle when cold?
http://technoanswers.blogspot.in/2012/02/ford-explorer-40-will-not-idle-when.html
--------
Automatic transmission shift lever hard to move on cold mornings?
http://technoanswers.blogspot.com/2012/01/automatic-transmission-shift-lever-hard.html
----------
Car won't start when cold?
http://schematicsdiagram.blogspot.com/2011/12/car-wont-start-when-cold.html
-----------

It can be issue with IAC( idle air control valve) causing the problem.


There are many other possibilities causing these idle issues. Engine idles rough.

There are few help links with solutions to troubleshoot such idle issues.

I suggest you refer the link below and follow its troubleshooting details:------

Click the link below:-----

Ford Expedition IAC valve replacing

http://technoanswers.blogspot.com/2012/12/ford-expedition-iac-valve-replacing.html

Bad miss at idle?

http://technoanswers.blogspot.com/2012/01/bad-miss-at-idle.html

-----------

Stumbling and stalling at idle after engine rebuild?

http://schematicsdiagram.blogspot.in/2012/03/stumbling-and-stalling-at-idle-after.html

------------

1999 Ford F-150 Idles rough and quits when gas pedal is pressed less?

http://technoanswers.blogspot.in/2012/01/1999-ford-f-150-idles-rough-and-quits.html

---------

Engine stumbles coming off idle when warm?

http://repairhelpcenter.blogspot.com/2012/01/engine-stumbles-coming-off-idle-when.html

------------------

Erratic idle on car?

http://schematicsdiagram.blogspot.com/2011/12/erratic-idle-on-car.html

-----------


Cold start problem and vehicle shudder around 2500 to 3500 rpms

http://repairhelpcenter.blogspot.com/2012/10/cold-start-problem-and-vehicle-shudder.html

----------

Low idle when cold out side?

http://repairhelpcenter.blogspot.com/2011/12/low-idle-when-cold-out-side.html

-----------

GMC Sonoma Stalls and idles low

http://technoanswers.blogspot.com/2012/10/gmc-sonoma-stalls-and-idles-low.html

--------


GMC Idle Air Control (IAC) Valve Replacing?

http://schematicsdiagram.blogspot.com/2011/12/gmc-idle-air-control-iac-valve.html

-------------

1996 Camry intermittent engine failure while idle?

http://repairhelpcenter.blogspot.com/2011/10/1996-camry-intermittent-engine-failure.html

------------

Engine quits at idle?

http://repairhelpcenter.blogspot.com/2011/10/engine-quits-at-idle.html

-----------

Car overheats and Air blows hot at idle?

http://howtobyme.blogspot.com/2011/11/car-overheats-and-air-blows-hot-at-idle.html

---------

High Idle Problem

http://repairhelpcenter.blogspot.com/2012/10/high-idle-problem.html

-------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

Idle flair is noticed on car? Rough idle? car will not idle? Erratic idle speed?

http://technoanswers.blogspot.in/2012/02/idle-flair-is-noticed-on-car-rough-idle.html

--------

High rpm in neutral? Inconsistant high RPM in neutral?

http://technoanswers.blogspot.in/2012/02/high-rpm-in-neutral-inconsistant-high.html

-------

Vehicle stumbling at idle and shows code 54?

http://schematicsdiagram.blogspot.in/2012/03/vehicle-stumbling-at-idle-and-shows.html

----------

Rough idle, staling and Erratic shifting?

http://technoanswers.blogspot.in/2012/03/rough-idlestaling-and-erratic-shifting.html

-----------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

These details will help.

Thanks.

Dec 14, 2012 | 1999 Jeep Wrangler

1 Answer

I have a 98 Malibu when I turn it over it runs rough then dies


It can be issue with IAC( idle air control valve) causing the problem.


There are many other possibilities causing these idle issues. Engine idles rough.

There are few help links with solutions to troubleshoot such idle issues.

I suggest you refer the link below and follow its troubleshooting details:------

Click the link below:-----

Ford Expedition IAC valve replacing

http://technoanswers.blogspot.com/2012/12/ford-expedition-iac-valve-replacing.html

Bad miss at idle?

http://technoanswers.blogspot.com/2012/01/bad-miss-at-idle.html

-----------

Stumbling and stalling at idle after engine rebuild?

http://schematicsdiagram.blogspot.in/2012/03/stumbling-and-stalling-at-idle-after.html

------------

1999 Ford F-150 Idles rough and quits when gas pedal is pressed less?

http://technoanswers.blogspot.in/2012/01/1999-ford-f-150-idles-rough-and-quits.html

---------

Engine stumbles coming off idle when warm?

http://repairhelpcenter.blogspot.com/2012/01/engine-stumbles-coming-off-idle-when.html

------------------

Erratic idle on car?

http://schematicsdiagram.blogspot.com/2011/12/erratic-idle-on-car.html

-----------


Cold start problem and vehicle shudder around 2500 to 3500 rpms

http://repairhelpcenter.blogspot.com/2012/10/cold-start-problem-and-vehicle-shudder.html

----------

Low idle when cold out side?

http://repairhelpcenter.blogspot.com/2011/12/low-idle-when-cold-out-side.html

-----------

GMC Sonoma Stalls and idles low

http://technoanswers.blogspot.com/2012/10/gmc-sonoma-stalls-and-idles-low.html

--------


GMC Idle Air Control (IAC) Valve Replacing?

http://schematicsdiagram.blogspot.com/2011/12/gmc-idle-air-control-iac-valve.html

-------------

1996 Camry intermittent engine failure while idle?

http://repairhelpcenter.blogspot.com/2011/10/1996-camry-intermittent-engine-failure.html

------------

Engine quits at idle?

http://repairhelpcenter.blogspot.com/2011/10/engine-quits-at-idle.html

-----------

Car overheats and Air blows hot at idle?

http://howtobyme.blogspot.com/2011/11/car-overheats-and-air-blows-hot-at-idle.html

---------

High Idle Problem

http://repairhelpcenter.blogspot.com/2012/10/high-idle-problem.html

-------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

Idle flair is noticed on car? Rough idle? car will not idle? Erratic idle speed?

http://technoanswers.blogspot.in/2012/02/idle-flair-is-noticed-on-car-rough-idle.html

--------

High rpm in neutral? Inconsistant high RPM in neutral?

http://technoanswers.blogspot.in/2012/02/high-rpm-in-neutral-inconsistant-high.html

-------

Vehicle stumbling at idle and shows code 54?

http://schematicsdiagram.blogspot.in/2012/03/vehicle-stumbling-at-idle-and-shows.html

----------

Rough idle, staling and Erratic shifting?

http://technoanswers.blogspot.in/2012/03/rough-idlestaling-and-erratic-shifting.html

-----------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

These details will help.

Thanks.

Dec 07, 2012 | Cars & Trucks

1 Answer

2003 spacewagon wont idle when engine is cold


It can be issue with IAC( idle air control valve) causing the problem.


There are many other possibilities causing these idle issues. Engine idles rough.

There are few help links with solutions to troubleshoot such idle issues.

I suggest you refer the link below and follow its troubleshooting details:------

Click the link below:-----

Ford Expedition IAC valve replacing

http://technoanswers.blogspot.com/2012/12/ford-expedition-iac-valve-replacing.html

Bad miss at idle?

http://technoanswers.blogspot.com/2012/01/bad-miss-at-idle.html

-----------

Stumbling and stalling at idle after engine rebuild?

http://schematicsdiagram.blogspot.in/2012/03/stumbling-and-stalling-at-idle-after.html

------------

1999 Ford F-150 Idles rough and quits when gas pedal is pressed less?

http://technoanswers.blogspot.in/2012/01/1999-ford-f-150-idles-rough-and-quits.html

---------

Engine stumbles coming off idle when warm?

http://repairhelpcenter.blogspot.com/2012/01/engine-stumbles-coming-off-idle-when.html

------------------

Erratic idle on car?

http://schematicsdiagram.blogspot.com/2011/12/erratic-idle-on-car.html

-----------


Cold start problem and vehicle shudder around 2500 to 3500 rpms

http://repairhelpcenter.blogspot.com/2012/10/cold-start-problem-and-vehicle-shudder.html

----------

Low idle when cold out side?

http://repairhelpcenter.blogspot.com/2011/12/low-idle-when-cold-out-side.html

-----------

GMC Sonoma Stalls and idles low

http://technoanswers.blogspot.com/2012/10/gmc-sonoma-stalls-and-idles-low.html

--------


GMC Idle Air Control (IAC) Valve Replacing?

http://schematicsdiagram.blogspot.com/2011/12/gmc-idle-air-control-iac-valve.html

-------------

1996 Camry intermittent engine failure while idle?

http://repairhelpcenter.blogspot.com/2011/10/1996-camry-intermittent-engine-failure.html

------------

Engine quits at idle?

http://repairhelpcenter.blogspot.com/2011/10/engine-quits-at-idle.html

-----------

Car overheats and Air blows hot at idle?

http://howtobyme.blogspot.com/2011/11/car-overheats-and-air-blows-hot-at-idle.html

---------

High Idle Problem

http://repairhelpcenter.blogspot.com/2012/10/high-idle-problem.html

-------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

Idle flair is noticed on car? Rough idle? car will not idle? Erratic idle speed?

http://technoanswers.blogspot.in/2012/02/idle-flair-is-noticed-on-car-rough-idle.html

--------

High rpm in neutral? Inconsistant high RPM in neutral?

http://technoanswers.blogspot.in/2012/02/high-rpm-in-neutral-inconsistant-high.html

-------

Vehicle stumbling at idle and shows code 54?

http://schematicsdiagram.blogspot.in/2012/03/vehicle-stumbling-at-idle-and-shows.html

----------

Rough idle, staling and Erratic shifting?

http://technoanswers.blogspot.in/2012/03/rough-idlestaling-and-erratic-shifting.html

-----------

While stop engine idles like cylinder missing?

http://schematicsdiagram.blogspot.com/2012/01/while-stop-engine-idles-like-cylinder.html

---------

These details will help.

Thanks.

Dec 06, 2012 | Cars & Trucks

2 Answers

92 dodge 1500 pick up 360 v8 automatic Starts, runs but hesitates, low power code 37 on diagnostic readour


Code 37 is torque converter clutch solenoid failure. Transmission wont shift in and out of overdrive.

Nov 28, 2012 | Dodge Cars & Trucks

1 Answer

92 NISSAN WITH BOGGING AT 2800 3500 RPM AND AT LEVEL SPEED 4CYL AND 5 SPEED


For this types of problem,there are few help inks to troubleshoot the problem.Click the link below to go through the troubleshooting procedure to resolve the issues :----Idles rough and quits when gas pedal is pressed less? http://technoanswers.blogspot.in/2012/01/1999-ford-f-150-idles-rough-and-quits.html-----------van idles rough? http://howtobyme.blogspot.in/2012/01/2004-ford-freestar-van-idles-rough.html
--------------runs lean and idles rough? http://technoanswers.blogspot.in/2012/02/ford-runs-lean-and-idles-rough.html
-----------Car still runs Rough after tune up? http://howtobyme.blogspot.com/2011/12/car-still-runs-rough-after-tune-up.html
------------Idle flair is noticed on car? Rough idle? car will not idle? Erratic idle speed? http://technoanswers.blogspot.in/2012/02/idle-flair-is-noticed-on-car-rough-idle.html
----------High rpm in neutral? Inconsistant high RPM in neutral? http://technoanswers.blogspot.in/2012/02/high-rpm-in-neutral-inconsistant-high.html
------------Engine Backfires? http://technoanswers.blogspot.in/2012/02/jeep-backfires.html----------- Nissan stalls and bucks on Acceleration?

http://technoanswers.blogspot.in/2012/02/nissan-pathfinder-stalls-and-bucks-on.html

-----------
Nissan Pathfinder Backfires? http://technoanswers.blogspot.in/2012/02/nissan-pathfinder-backfires.html
---------How to adjust rpm? http://schematicsdiagram.blogspot.com/2011/12/how-to-adjust-rpm-on-2009-dodge-charger.html
------------Engine cuts out at 3000 RPM? http://schematicsdiagram.blogspot.com/2011/12/engine-cuts-out-at-3000-rpm.html
----------This will help.Thanks.

Feb 17, 2012 | 1992 Nissan Pickup

1 Answer

Just started dying at low RPM-starts easily and runs at high rev's well but dies consistantly at low RPM I suspect bad gas and sticking choke Will clean air intake system and empty/replace the...


Thank you for contacting FixYa with your inquiry.
This definitely sounds air/fuel related. Something has changed.
  1. If you have had the bike in storage for a while the gas can lacquer up and deposit shellac on the float and float valve parts. Start by cleaning that. (Pipe cleaners work miracles)
  2. Check you carburetor Idle Adjust Screw by turning it tight and backing it out 1 1/2 to 2 turns until it idles smoothly.
  3. Check for loose clamp on the rubber boot to the air cleaner and make sure there's no holes or cracks.
  4. Muffler - Sometimes the insulation disintegrates and restricts the exhaust.
  5. Check your spark plug for color. Should be a nice cocoa brown when the jetting is correct. If it's wet and carbonized you might try to lower the needle by raising the C-Clip one notch.
  6. Check the air vent tube for obstructions on top of the gas tank.
Drill down from to this link from the parts fiche on your engine http://cyclehuttktm.com/FicheFinderNew/FicheFinder.aspx 2002 > 640 LC4-E > ENGINE > CARBURETOR Mikuni Carburetors have a lot of adjustments and jet combinations. Maybe your gaskets or an O-ring has dried out increasing air flow at bottom rpm speeds.
Worst case is if you have really run this bike a lot you might want to refresh the top end. I suspect its something simple and one of the above steps will get you back running correctly.
Kind regards,
TF

Jul 18, 2011 | 2002 KTM 640 LC4

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