Question about 2003 Suzuki RM 125

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Leak at reed - 2003 Suzuki RM 125

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Replace reed/reed block.

Posted on Jun 29, 2009

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Compressors fell on its side while running, when I noticed it was because I had lost air pressure. It runs, it's sounds alright button pressure in the the tank and the intake is blowing air out instead of...


You will most likely need to remove the head and check the reed valves. Sounds like the intake reed is leaking or pressure side is leaking back into the intake thru bad gasket. If reed is broken, you can make one from old feeler gauge, just cut to size. Good luck

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If your compressor keeps running and only builds to 25psi, I would suspect the reed valves, head gaskets or a leak. With the compressor running spray soapy water on all fittings, around the head area and tank components. If no leak is found, remove the air filter and feel for suction at the intake(make sure head is not too hot). If you feel good suction at first then suction is lost after reaching 25 psi, most likely reeds or gaskets (with bad reed valves, sometimes you will actually feel air blowing out of the intake). Good luck

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Air leaking back from tank check valve or leaking reed valves can make a squeaking or vibrating noise. With pressure in tank remove fitting at the tank check valve and test for leak with soapy water. If leaking, replace with generic valve. If no leak, reinstall fitting and let all the air out of the tank. With empty tank and air filter removed, start compressor and feel strength of suction at intake. When you hear the squeak retest strength of suction at intake and compare. If reed valves are leaking, you will feel less suction as tank pressure increases, and in severe leaking valves, you will actually feel air blowing out of intake. Repair/replace reeds and /or leaking gaskets in head of compressor. Good luck

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Very hot air is an indication of leaking /broken head gasket or reed valve. Before you remove any parts, with compressor running, check all fittings for leaks with soapy water. If no leaks, remove head and examine parts. If reed valve is broken replace as needed or do creative repair. Some valve plates have multiple reeds and only one reed is broken. Depending on your skill level, you can thread the hole and seal with piece of bolt (finished repair must not be any thicker than the plate). Good luck

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The compressor will fill slowly if there is a leak at a fitting or pressure leaking back from the checkvalve. It will also fill slowly if there is a worn / broken reed valve/s and or leaking gasket in the head. Try easy test first. With compressor running and air filter off, spray soapy water on all joints looking for leak (also spray on head of pump to check leaking bolts /gaskets). If leaking, repair as needed. If no leaks are found with soapy water, stop compressor and listen for leak at the pressure switch unloader valve. If no air appears to be leaking from the compressor then most likely problem is with reed valves or gasket in the head. Remove head very carefully trying not to tear gaskets. Examine reed valves for broken parts and or burned /broken gaskets. If gaskets or reed valves are bad, the discharge air tube will be very hot. Repair as needed. Good luck

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I have a Craftsman 919.165610 2 stage oil free air compressor. It will not build pressure? I have replaced the check valve, checked the filter and still no luck? Help


Problem sounds like valve plate /reed valves or worn cylinder /vinyl ring. Easy to check, push piston to top position and examine cylinder neer top looking for scratches. If scratched, most likely vinyl piston ring/s are worn and allowing pressure to leak past. If cylinders look good /shiney all the way up to top, remove head/s and examine reed plate/s for missing/broken reeds and or torn gasket/s. If your reed plate is missing one reed and your are good at being creative, you can seal individual hole by threading and plugging with thin piece of bolt. Good luck and good holidays

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My compressor won't build pressure over 90lbs


Small leak will prevent the unit from building proper pressure. Check all connections with soapy water and repair as needed (including under cover). If no leaks are found check cylinder for scratches. Push piston to top of stroke and check walls for fine scratches. If scratched, pressure is leaking past vinyl piston ring. If no scratches or leaks, most likely reed valves, head gasket or combination of both. Easy test, with compressor running and attained 90 lbs, place finger over air intake and check for good suction (carefull could be hot) . If good suction, then air is leaking somewhere, of no suction suspect reed valves/worn cylinder, if air seems to be blowing out of intake, suspect reeds /gaskets. Good holidays

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The reed valve assembly should hold solvent withot leaking. Remove for test. Disassemble and clean reeds and reed seat. Perfect seal is very important.

Good luck,
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There should be a retaining ring right under the handle when removed. The stem of the ball runs up through the middle. Tighten this retaining ring and it should stop the leak.

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