Question about 2001 Suzuki AN 400 Burgman

2 Answers

Rear caliper adjustment for new brake pads - 2001 Suzuki AN 400 Burgman

Posted by on

2 Answers

  • Level 2:

    An expert who has achieved level 2 by getting 100 points

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

    Vice President:

    An expert whose answer got voted for 100 times.

  • Expert
  • 375 Answers

There is no adjustment of calipers - they are hydraulic.
If you mean how do you push back the brake piston to allow you to install new brake pads, why didn't you say so? :)
Use a wooden stick (I use the wife's wooden spoon - but don't get caught!) to push back the pistons - don't use anything metal, you run the risk of damaging the dust seals.

Posted on Jun 29, 2009

  • mark robinson
    mark robinson Apr 05, 2014

    i tryed heavy duty chisel,and that never moved it,seals are ok.

×

  • Level 1:

    An expert who has achieved level 1.

  • Contributor
  • 1 Answer

Either that or just use a c clamp with the old pad still on

Posted on Aug 11, 2009

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

2003 Suzuki VL 1500 Intruder LC REAR DISC RATTLE,HOW DO I REPLACE IT?


Hello Dale, this is an easy job on your bike. Use a flat head screw driver and remove the brake pad cover...it will pop off.
Remove the hairpin type clips off of the ends of the brake pad pins.... Use pliers & pull the brake pad pins out from the front of the rear brake caliper....Clean the rear brake caliper's piston with brake cleaner. Use a rag and wipe it clean...Reinsert the old brake pads into the caliper. Place a pry bar between the brake pads, then push the inner piston into the caliper body, this will allow room to install new pads.... Remove the old brake pads...Coat the brake pad pins and the new brake pads metal back plates with high-temperature grease.

Slip the new brake pads into the rear brake caliper, then push the brake pad pins halfway into the caliper. Slip the spring clips into place between the brake pads and the brake pad pins. Push the brake pad pins completely through the rear brake caliper. Push the hairpin clips back into the brake pad pin tips. Snap the brake pad cover onto the top of the rear brake caliper....

Pump the rear brake pedal until the pedal feels firm, indicating that the brake pads have closed around the brake rotor...No bleeding will be needed because the system was never opened - That's all there is to it...i hope this information is helpful & good luck with your bike.


11_23_2011_12_23_40_am.jpg

Nov 22, 2011 | 2003 Suzuki VL 1500 Intruder LC

1 Answer

1994 Jeep GC rear drum brakes grab on damp days and low speeds. All hardware has been replaced including new shoes and drums.


The Caliper Adjustment Lever is what adjusts the caliper - ensuring the brakes pads are in proper placement to the rotor for effective braking. The lever must be cycled in order to keep the calipers adjusted properly. The only way the lever is cycled, is by the usage of the e-brake.


zjlimited_1187.jpg

Remove the cable from the Caliper Lever. Be careful when handling and removing the spring.

zjlimited_1188.jpg

The Caliper Adjustment Lever is what adjusts the caliper - ensuring the brakes pads are in proper placement to the rotor for effective braking. The lever must be cycled in order to keep the calipers adjusted properly. The only way the lever is cycled, is by the usage of the e-brake.



Initial testing: After you have removed the ebrake cable - kneel in front of the rotor and give it a gentle shake (as if you were removing it). Do you notice any PLAY between the pads & rotor?? Make note of this.



For the TSM kit caliper adjustment instructions - visit here: Troubleshooting.htm#2 and click on "Adjust Caliper Parking Brake".

Good luck.

May 05, 2011 | 1994 Jeep Grand Cherokee

1 Answer

How do i replace rear brake pads off a 1995 ford contour


Check this REMOVAL & INSTALLATION
(see Figures 1, 2 and 3 / click over images for zoom )

CAUTION Older brake pads or shoes may contain asbestos, which has been determined to be cancer causing agent. Never clean the brake surfaces with compressed air! Avoid inhaling any dust from any brake surface! When cleaning brake surfaces, use a commercially available brake cleaning fluid.
  1. Remove 1 / 2 of the brake fluid from the master cylinder reservoir.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Remove the cotter pin and guide pin.
zjlimited_1153.jpg

Fig. 1: Rear disc brake components

  1. Remove the caliper locating pin cover and remove the locating pin.
  2. Swing the rear disc brake caliper away from the brake rotor and anchor plate. There is no need to remove the parking brake cable or brake hose.
  3. Remove the inner and outer disc brake pads.
To install:
  1. If installing new disc brake pads, use rear caliper piston adjuster T87P-2588-A or similar tool, to rotate the rear disc brake piston clockwise, retracting the caliper piston. This will allow room for the new brake pads.
zjlimited_1154.jpg

Fig. 2: Removing the parking brake cable

zjlimited_1155.jpg

Fig. 3: Use the adjuster tool to rotate the piston into the caliper

  1. Install the inner and outer disc brake pads.
  2. Swing the rear disc brake caliper back into position over the disc brake pads.
  3. Clean the locating pin threads and apply 1 drop of a thread locking agent or similar sealer.
  4. Apply a small amount of disc brake caliper slide grease to the shaft of the locating pin.
  5. Reinstall the locating pin and torque to 30 ft. lbs. (41 Nm).
  6. Reinstall the guide pin and the cotter pin.
  7. Adjust the parking brake by operating the parking brake control several times.
  8. Reinstall the wheel and tire assembly. Torque the lug nuts to 62 ft. lbs. (85 Nm).
  9. Lower the vehicle.
  10. Adjust the parking brake by operating the parking brake control several times.
  11. Pump the brake pedal several times to achieve a good pedal before attempting to move the vehicle.
  12. Check the brake fluid level in the master cylinder fluid reservoir and add fluid as necessary.
  13. Road test the vehicle and check for proper brake system operation.

Hope this helps (remember to rate and comment this answer).

May 01, 2011 | 1995 Ford Contour

1 Answer

How do i get the calippers of to get old pads out and new ones in


front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also. But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!!
For front brake pads. You should buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow:
1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper.
3. Now you must thoroughly clean the brake calipers (free of grease).
4. Remove outer brake pad from brake carrier.
5. Pull inner brake pad out of brake caliper piston.
6. Check up the brake fluid level on the reservor, and emptying if neccessary!
7. Push piston back into brake caliper housing.
8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward).
9. Install outer brake pad into brake carrier.
10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm.
11. Install both caps.
12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!

Apr 13, 2011 | Volkswagen Polo Cars & Trucks

2 Answers

I am having difficulty installing rear brake rotors over the parking brake pads. The star wheel adjusters are all the way in and the new rotors do not want to go on over the new pads


you have to loosen the emergency brake adjustment on the cable give it some slack push the shoes together by hand and rotor will fit . please dont forget to rate this answer . hope this helps

Jul 28, 2010 | 1995 Toyota Camry

1 Answer

Replace rear brake pads


Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
rear_brake_pads.jpg Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
rear_brake_pads_2.jpg To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
rear_brake_pads_3.jpg After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
rear_brake_pads_4.jpg With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
rear_brake_rotor.jpg Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
rear_brake_rotor_2.jpg Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
rear_brakes_7.jpg Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
rear_brake_rotor_3.jpg After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
rear_brake_rotor_4.jpg Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

Jun 01, 2010 | 1995 Saab 900

3 Answers

Compressing the rear disc brake caliper on 2008 grand caravan


The rear calipers on these models require a special tool that compresses and turns the piston in at the same time -- most parts stores carry this tool.

It is called a caliper piston press -- and it installs where the pads would go and acts like a c-clamp,when turning handle it will turn the caliper piston backinto the caliper as it compresses it.
Anytime the brake rotor or brake pads are being replaced, the rear caliper piston must be seated (bottomed) to compensate for the new brake rotor or lining. Because the Parking Brake self-adjuster mechanism is attached to the piston, a special seating method is required. The only acceptable method is by rotating the piston back into the bore using Retractor,MILLER Special Tool 8807, . Any other seating method will damage the self-adjuster mechanism.
Good luck and hope this helps.

Mar 07, 2010 | Dodge Caravan Cars & Trucks

3 Answers

Brake pad is sticking.


Work the caliper piston in and out until it moves freely, otherwise buy a new caliper

Jul 22, 2009 | 2002 Honda CR-V

1 Answer

Rover 45 rear brake pad renewal (caliper problem)


you have to fitt the caliper realy tight to get a good hand brake..remove the caliper..With pads in place. Press the brake to push out the piston.Only a little.Then replace the caliper with it realy tight onto pads.Then work the handbrake up and down a few times then you should be ok.Dont worrie about the brake being a bit tight.Just take it for a short run then.It will losen up.The handbrake is self adjusting.

May 31, 2009 | 2006 Sterling 825

1 Answer

Rear brake replacement


hi to get the pads in you did screw the calipers pistons all the way back and you should have backed the hand brake cable off as well then adjusted the cable afterwards problem with self adjusting calipers is you can adjust the handbrake cable and the brakes are ok until driven then they can bind so try backing the adjustment off on the handbrake [should really change both calipers as a pair to keep the axles brake balance but this is not anything to do with the brakes binding] best of luck paul

Oct 11, 2008 | 2003 Audi A6

Not finding what you are looking for?
2001 Suzuki AN 400 Burgman Logo

Related Topics:

198 people viewed this question

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

yadayada
yadayada

Level 3 Expert

75797 Answers

Arnie Burke
Arnie Burke

Level 3 Expert

4514 Answers

Ed Nelson
Ed Nelson

Level 2 Expert

149 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...