Question about 2005 KTM EXC 525 Racing

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2005 KTM EXC 525 Racing put in gear but not moving

I have a 525smr with a Suter slipper clutch fitted I put the bike in gear, was waiting to pull away, let the clutch out .... nothing I have checked the clutch, thats ok, if its left for a while it will work fine. it seems it only does this when it's hot as I race this bike wondering if the master cylinder needs repairing as out of frustration I pinged the lever and it worked? but not for long

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Hi, Mark for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2005 525EXC Gear selector problems
Clutch wont engage when off
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
KTM 250 EXC RACING 2004 Owner Manual

Posted on Sep 06, 2017

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Posted on Jan 02, 2017

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SOURCE: clutch doesn't engage until bike gets hot

this is the same with all 4 strokes. they all need to heat up before you can ride them, but this is not a problem.

Posted on Sep 17, 2009

DoubleClutch
  • 376 Answers

SOURCE: after installing new fiber and steel plates (seven

Did you adjust the clutch cable? Have you replaced the springs in the clutch baskit with new one?

Posted on Sep 29, 2009

  • 21 Answers

SOURCE: Have a problem with the clutch. On cold days my

Old dirty fluid may still be caught in the seals of the piston or may have damaged them.
This will stop the piston from returning all the way and engaging the do not start if not in neutral or stand not up, If clutch is pulled in it will bypass these safety stops until released.

Posted on Jan 30, 2011

  • 14 Answers

SOURCE: 05 KTM 525 Clutch problem Clutch not disengaging when bike gets hot

It sounds like to me that the slave cylinder { If it is close to the engines gearbox} it might b getting to hot. How is the oil in the gearbox? It could be overheating !!!!!

Posted on Mar 13, 2012

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Why does the Acerbis 6.6 gal tank of the 2004 ktm 525 sx not fit the exc


Hi, Fred parts swapping is common with most motorcycles when it comes to interchangeable or compatible parts from one model with another except for CDI's they are year-make-model specific the best thing to do is call your local Dealership Parts Department or a reputable independent shop. If your location is not near a shop then go online and find a parts catalog or "FICHE" and match part numbers depending on your criteria.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Amazon com ACERBIS 6 6 GALLON FUEL TANK ORANGE KTM EXC SX 02 07 Automotive
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https://www.partsfish.com/page/oem-parts-for-ktm
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Nov 27, 2017 | 2004 KTM EXC 525 Racing

1 Answer

My 2007 KTM 525 EXC SPEDO LIGHTS UP BUT DOES NOT WORK


The speed sensor on one of the wheels, or possible out of the drive shaft or transmission has failed, and needs to be replaced.

Oct 08, 2012 | 2007 KTM 525 EXC Racing

1 Answer

My 525s 2nd gear is whineing what is wrong


Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to make sure your issue was resolved.

Usually 2nd gear whine is caused by bent shifting forks or dogs and the gear is wearing incorectly. The best solution is pulling the engine, splitting the cases and replacing the worn, bent, or broken parts.

TF

Sep 12, 2010 | 2005 KTM EXC 525 Racing

1 Answer

Can i restrict a ktm 525 to 33 bhp


yes. like any bike your local dealer can restrict it for you.
i would question why you would want to restrict the 525 when it would be easier to get a 250 and restrict that instead. the difference would be much less noticeable and you wouldn't feel like you were riding a castrated bike. i'd wait for your licence upgrade to get a 525. or just do your accelerated access in the mean time and get the 525 in it's natural form. if you can afford a 525 you can afford accelerated access.

Jul 19, 2010 | 2005 KTM EXC 525 Racing

2 Answers

Ktm 525 missfires after it gets warm


First take a look at the plug color. Should be tan to a light chocolate. White is too lean. And don't overlook the valves. Adjust as needed.

Jul 14, 2009 | 2005 KTM EXC 525 Racing

2 Answers

Front fork oil change.


Kenji,
be careful, the front forks are under a spring. Just keep going and BE CAREFUL.

Jan 16, 2009 | 2005 KTM EXC 525 Racing

1 Answer

Model types


which one would be the best?First of all there is no sxc it's sx exc mxc. The difference in the sx and exc is the sx is strickly a mottocross bike. It is not geared or setup suspension wise to ride in the woods. It is much more radical than an exc which is designed specifically for woods riding.,,,

Nov 10, 2008 | 2005 KTM SX 525 Racing

1 Answer

Cluch


all was good!! any ideas what happened and can I fix it so it doesn't do it again?i think you'll find the crapy standard slave cylinder is about to expireget a nice billet aluminum one from evoluzione cyclesports in California at evoluzione.net. Iv'e had one on my 990SM since March and have done 5500miles with no hint of troubleit has double '0' rings on the piston,the KTM part only has one which allows the piston to cock-over and leak fluid,just take yours off and have a look. I had 2 fail on my 950SM and 1 on the 990SM,the mineral clutch fluid gets very black from engine heat,changed the fluid several times but never could trust the standard one wasn't gonna let me down.,,,

Nov 10, 2008 | 2005 KTM EXC 525 Racing

1 Answer

Model types


which one would be the best?First of all there is no sxc it's sx exc mxc. The difference in the sx and exc is the sx is strickly a mottocross bike. It is not geared or setup suspension wise to ride in the woods. It is much more radical than an exc which is designed specifically for woods riding.,,,

Nov 10, 2008 | 2005 KTM EXC 525 Racing

1 Answer

Ktm name


Kronreif and Trunkenpolz (men who found the company) Mattighofen (town where company founded). ,

Nov 10, 2008 | 2005 KTM EXC 525 Racing

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