Question about 2002 Harley Davidson XL 1200 S Sportster Sport

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My sportster jumps in first and second gear............ ????

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  • patmlr
    patmlr Mar 27, 2014

    Mine jumped bad in first gear. It got bad. problem is a design flaw in the first and 3rd gears. The gears dont mesh all the way and ride on the edge. As the beari9ngs and gears wear it starts jumping in and out of gear between the pawls of 3rd and mesh of first. I replaced both sets with andrews and it mesh's perfectly. No more problems ever

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Hello. I have a 1999 1200. Need more info, like does it jump into gear while idling in neutral? or is it just slamming hard into gear while shifting into first and then second while riding?

Posted on Jul 21, 2009

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Posted on Jan 02, 2017

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1200 sportster 2003 The gearbox is noisy in low gears, especially neutral - first. It does occasionally sound like its jumping out of first sportster1200 2003


How does it sound when it sounds like it is jumping out of first gear. Need more information/description of the sound. It could be trap door bearings going but then one would expect the noise in all gears. I do not know if you are describing a bearing whine or growl or otherwise so it is hard to advise you. As the lower gears are in the middle of the transmission case there is an expectation that when things wear the noise from bearings etc will be greater from these gear sets. Post some more information about the sounds and anything else you notice or observe.

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89 Harley sportster 883 where is the neutral safety switch located? XLH Looked everywhere and can't find it? Thanks


There isn't one if your not in neutral eather pull the cluch or it will jump and roll if you start it in gear a car doesn't hav a kill switch if you get out of your car and it's in gear or in neutral on a bike u got to think a little bit more

Apr 19, 2012 | 1993 Harley Davidson XLH Sportster 883

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I have a 2004 harley davidson 883 sportster and it keeps popping out of 2nd gear the guy i bought it from said that he replaced the gear and it just needs to be broken in?


No, sorry to tell you that you don't need to break a gear in. There is something not quite right in the transmission if it's jumping out of gear. If I had to guess, he probably broke second gear speed shifting the bike, then replaced the gear and go the shimming messed up and it doesn't have the correct engagement with the shifter clutch dogs. To repair this, you'll have to pull the transmission out of the case. If your mechanically inclined, this isn't that difficult but you WILL need a factory service manual to check the transmission to find out what is wrong. Heck, he may have put the gear in backwards. Some of them will work that way but they'll jump out when power is applied or let off.

Good Luck
Steve

Sep 11, 2010 | 2004 Harley Davidson XL 883 Sportster

1 Answer

My Harley 883 Sportster suddenly became stuck in 5th gear.


More than likely the shifter pawl has broken. Breaking in 5th gear is kind of unusual however, they usually break between first and second.

You'll have to remove the outer primary cover to look at the shifter pawl. It's partially covered by the clutch assembly.

Mar 07, 2010 | 1993 Harley Davidson XLH Sportster 883

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Tachometer needle jumps to the high post position at normal revs and flips back and forth for no reason.


The tacho signal is taken off the coil, not off the engine - I would suspect a dodgy electrical connection or dodgy tacho

Jul 01, 2009 | 2000 Harley Davidson XL 1200 C Sportster...

1 Answer

1970 sportster jumps out of 2nd gear


molre than likely the trans has to come out. The gogs and slots on the gears are worn . ( it's how the engage and transfer the power from gear to gear )

Jun 25, 2009 | 2000 Harley Davidson XL 1200 C Sportster...

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