Question about 2004 Harley Davidson FLHTC - FLHTCI Electra Glide classic

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2004 FLHTC. The bike was hard starting. Checked battery, 12.8V. Now, it will not start. What could be the problem?

At first when it wouldn't start it would make clicking sound. Now, there's nothing. The lights are bright with the ignition on. I tested the battery, 12.8V

Posted by Anonymous on

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  • Harley Davidson Master
  • 3,506 Answers

You could have a bad starter ground but more likely you have a bad solenoid. Do voltage drop testing to find the problem for sure.

First do a voltage reading on the battery and note what it is.

Using a voltmeter attach the red meter lead to the most positive part of the circuit, which would be the positive post of the battery and attach the black meter lead to the final destination or component in the circuit (if testing a starter circuit this would be the terminal on the starter, not the solenoid). THEN try to activate the starter and observe the meter reading. The meter will read the voltage dropped or the difference in potential between the source and the destination. An ideal circuit voltage drop reading would be 1 volt or less. If there is an open in the circuit (i.e. NO electricity is reaching the terminal) the voltmeter should read source voltage volts which means all the voltage was dropped. A normal good starter circuit should not show more than a one volt drop. If more than 1 volt is dropped there is a problem somewhere in the circuitry before the starter terminal. In this case leaving the red voltmeter lead on the battery positive post, move the negative voltmeter lead to the solenoid stud where the battery cable attaches and activate the starter circuit again. If the voltage reading is now 1 volt or less clean, repair, tighten the starter solenoid to starter terminal stud connections and test again and if no change clean/repair the internal solenoid contacts or replace the solenoid with a new/good one. If there is still a voltage drop greater than 1 volt move the negative voltmeter lead from the solenoid terminal stud to the actual battery cable terminal end at the solenoid terminal stud and again activate the starter circuit. If there is a 1 volt or less reading the battery cable terminal end and/or solenoid terminal stud and/or the connection between the two is faulty, loose, corroded or etc. Clean and tighten and retest. If there is still more than a 1 volt reading on the voltmeter the problem is a loose or corroded or otherwise bad connection between the battery cable terminal end and the battery positive post or the battery cable itself is bad. Clean and tighten the battery cable terminal and battery positive post and test again. If there is still more than a one volt reading on the voltmeter the battery cable is bad and will need to be replaced.

If there is less than a 1 volt reading when the test is done at the starter terminal the circuit up to that point is good so the next step will be to do a negative or ground circuit voltage drop test by connecting the negative or black voltmeter lead to the most negative point which is normally the negative battery post (or the closest thing thereto if, like some Sportsters, the battery post is hard or impossible to get to) and then connect the positive or red voltmeter lead to the starter mounting studs. Then activate the starter circuit again and if the voltage reading is greater than 1 volt clean the battery negative cable ends and battery post and negative cable to motorcycle frame or other grounding point, tighten same and similarly the starter mounting points and studs because there is a problem with the starter ground (could be looseness, corrosion, powder coat/paint problems etc). If the voltage reading is 1 volt or less than 1 volt in this test the ground circuit is okay and it will be necessary to perform a starter current draw test on the vehicle (and/or a starter current free draw test on the bench). If the results are within the specifications for the starter in these tests remove the spark plugs, raise the rear wheel so it can spin unimpeded, put the transmission in 5th gear and rotate the rear wheel to check for engine, transmission, primary and/or crankshaft resistance/bind. If the results are not within the amperage specifications for the particular starter replace or repair the starter motor to bring within the system amperage specifications.






Posted on Aug 31, 2014

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Posted on Jan 02, 2017

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SOURCE: No power when I try to start bike, just a click…

Check the battery connections. Remove, clean and reinstall them. You probably had them off doing the wiring and they aren't making a good connection now. Always remove the negative first and install it last.

Posted on Nov 20, 2008

  • 101 Answers

SOURCE: bike cranks and wont start

Hi .... Sounds like regulator/rectifier is defective. Fully charge battery and try starting again, place multi-meter across battery and it should show 12.8-14 volts. If it doesn't replace reg/rec unit.

Posted on Jan 04, 2009

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SOURCE: harley davidson 1200 custom doesnt start and security light on the speedo blinks. i had earlier clicked on the remote. it is sportster 1200 custom-2005.

hold key fob until signals flash,check speedo for solid key light,then try...if it still does the same thing,battery could be too low(will cause this also)

Posted on Jul 10, 2009

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SOURCE: When the bike gets hot it will not start. When I

How hot is hot ? hopefully you didn't shut it down right away when noticed it was hot. You may have siezed you engine.

Posted on Jul 28, 2009

bozcro
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SOURCE: 92 FXR bike will not start or even turn over

that clicking sound is the starter solenoid. check all large cables for corrosion and tightness. as for the signal lights, neutral and horn, i think a wire is grounding , thus causing the problem with the bike not starting also. check at ignition switch and at handle controls for a loose wire that may be touching the handlebar. basically inspect all the wiring on the bike

Posted on Aug 08, 2009

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