Question about Harley Davidson FXDWG Dyna Wide Glide Motorcycles

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What is the front fork oil capasity for 2003 FXDWG

Posted by Anonymous on

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  • Harley Davidson Master
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2003 DYNA Type E Fork Oil Amounts
MODEL OZ LITER IN. MM

FXDWG 12.0 0.36 7.28 184.9
FXD/FXDL 10.6 0.31 6.69 169.9

Posted on Oct 14, 2014

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6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

fastboyz
  • 674 Answers

SOURCE: KX 125 (2003) motorcycle

its 120 mm or 4.7 inches from the top of the fork
Some measure the oil quantity and fill the fork up, some fill the fork up and measure the oil level. The most correct method is to measure the level, I guess, but many guys measure in quantity.. both ways work well.
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Posted on Nov 28, 2008

robotek
  • 1512 Answers

SOURCE: front fork oil capacity

Hi
You can download the whole workshop service manual that has this info and heaps more from here. Hope this helps Thanks for using Fixya. 
regards robotek

Posted on Jan 10, 2009

  • 47 Answers

SOURCE: front fork oil capacity?

Piaggio have a technical help line with a free phone number, try their website

Posted on May 10, 2009

ollie reece
  • 1167 Answers

SOURCE: fork oil capacity

medium fork oil - 150 mls in each leg

Posted on Nov 01, 2009

  • 124 Answers

SOURCE: Fork Oil CBR954

There are three most common weights of fork oil. 5W is a light oil for a smoother ride, 10W is a heaver oil for stiffer suspension and 15W is mainly used for a stiffer ride such as racing. I have found 20W and 25W oils but they are not that common.
If you are a pleasure rider 5W or 10W would be the right oil for you. If you are always "in the twisties" and riding the limits of the bike, go with the 15W.

Posted on Nov 20, 2009

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1 Answer

Is the fork plug on the 2003 Harley FXDWG solid except for female threads to accommodate the fork cap?


Hi, Chuck the drain plug is solid and I am pretty sure the fork cap is 50% hollow for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
2003 Harley Davidson FXDWG Dyna Wide Glide
Harley Davidson DYNA Models Workshop Service Repair Manual 2003 $8
http://partsfinder.onlinemicrofiche.com/ronnies/showmodel.asp?make=hdmc
http://www.harley-davidson.com/content/h-d/en_US/home/owners/maintain-your-bike/owners-manual.html
Instant Tech Relief A must have !!! Absolutely "FREE"

Feb 08, 2017 | 2003 Harley Davidson FXDWG Dyna Wide Glide

1 Answer

Front fork oil capasity


When reassembling the forks on a motorbike the main spring and all other internal components should be in the fork tubes then add the oil, as to weight I assume you mean fork oil viscosity. Fork oil for general use is usually 5w or 10w but you need to look up the specific oil type for your bike, also the capacity is unique to each bike but you can measure the oil by pouring the required amount into the upright tubes make sure that the levels are the same, use a straightened wire coat hanger and measure the level in each fork so that any differences are reduced so as to not affect the safe handling of the motorbike as uneven forks can be very dangerous.
Look on youtube to find videos of fork oil change etc.

Oct 09, 2014 | Motorcycles

1 Answer

Fork oil capacity


2003 DYNA Type E Fork Oil Amounts
MODEL OZ LITER IN. MM
FXDWG 12.0 0.36 7.28 184.9
FXD/FXDL 10.6 0.31 6.69 169.9

May 09, 2014 | 2003 Harley Davidson FXDWG Dyna Wide Glide

1 Answer

Need torque specs for 2003 fxdwg front axle nut


Hi Anonymous,
1. Front axle nut 50-55 ft lbs.
2. Front fork cap nuts 11-15 ft lbs.
3. Rear axle nut 60-65 ft lbs.
Have nice day.

Oct 05, 2013 | Harley Davidson FXDWG Dyna Wide Glide...

1 Answer

SPORTSTER FORK OIL CAPASITY,HOW MANY OZ.


Hi Anonymous, for more information on your question please visit the websites below and good luck:
Cycles Capacities and Fluid Requirements Fork Filling Quantities

Apr 04, 2012 | Harley Davidson XLH 883 Sportster...

1 Answer

How much fork oil goes in the forks of an 2001 FXD and how do I do this ? Do you have any diagrams to help me with ?




I have no diagrams for you. MAke your own as you take it apart etc and take lots of cell phone pictures if you need help remembering how to put things back together.

Table 1-6. Type E Fork Oil Amounts



MODEL OZ CC IN. MM



FXDXT 11.5 341 6.10 154.9



FXDWG 12.0 356 7.28 184.9



FXDL 10.7 316 7.20 182.9



FXD 10.6 314 6.69 169.9




Changing fork oil is a simple mater for some models and requires fork disassembly for others. Here is the procedure for all 2001 DYNA models:

2001 DYNA FRONT FORK OIL 1.18


REPLACING FORK OIL Replace front fork oil at every 20,000 mile (32,000 km) service interval and/or prior to storage.


ALL BUT FXDX & FXDXT models


Raise and support the motorcycle so the front end is off the floor and the forks are fully extended, on FXDL models, remove the center plug from each fork cap, on all other models, remove the fork tube caps, remove the drain screws from the bottom of each fork and drain the fork oil, replace the drain screws and washers and tighten the screws

to 13-17 in-lbs (1.5-2.0 Nm) THEN see Table 1-6. and fill the fork with Harley-Davidson TYPE E FORK OIL (Part No. HD-99884-80) as set out in the Table. THEN if apart assemble the forks as follows:


a. FXD, FXDXT, FXDWG models: install both fork tube caps and tighten them to 11-22 ft-lbs (14.9-29.8 Nm).

b. FXDL models: install center plugs and tighten until secure.


Fork oil amounts can be measured two ways: use the oz./cc measurement if fork is left in frame; use the in./mm measurement if the fork is disassembled in which case the oil level is measured from the top of the fork tube with the spring removed and the fork fully compressed.


Table 1-6. Type E Fork Oil Amounts for 2001 DYNA


MODEL OZ CC IN. MM

FXDXT 11.5 341 6.10 154.9

FXDWG 12.0 356 7.28 182.9

FXD 10.6 314 6.69 169.9


PART NO. SPECIALTY TOOL

HD-41177 Fork tube holder

HD-41549A Fork spring compression tool

HD-41551 Spring plate tool

HD-36583 Fork seal installer

HD-59000A Pro-level oil gauge



FRONT FORKS: FXDX & FXDXT 2.20

REMOVAL

Raise and support the motorcycle so the front end is off the floor and the forks are fully extended, remove both front brake calipers and the front wheel, remove the front fender, remove the front fairing, remove the headlamp bracket and attach the headlamp to the frame using a rubber bungee strap, loosen the upper and lower triple clamp pinch bolts and pull the fork sides from the brackets.


DISASSEMBLY

Remove the stopper ring, remove the spring preload adjuster but DO NOT unthread the rebound adjuster from the damper rod because incorrect assembly could result in reduced adjustment range. THEN unthread the fork cap from the fork tube and allow the fork leg to drop, exposing the spring, THEN get a FORK SPRING COMPRESSION TOOL (Part No. HD-41549A) on the spring collar, turn the screws in to engage the holes in collar, compress the spring until the SPRING PLATE TOOL (Part No. HD-

41551) can be positioned between the spacer and the spring collar, THEN hold the fork bolt and compression adjuster, remove the fork bolt from the compression adjuster, remove the spring adjuster plate from the fork bolt, remove spacer, spring collar and spring, pour out the fork oil by pumping the fork leg and rod 8-10 times or until rod the moves freely. THEN position fork slider in vise using a FORK TUBE HOLDER such as (Part No. HD-41177) to avoid damage. THEN remove the socket head bolt, remove the damper from the fork tube, remove the cover from the slider, remove seal and stopper ring, pull the fork tube out of the slider, remove the oil seal, spacer and guide bushing from the fork tube.


CLEANING AND INSPECTION

Measure the fork spring free length and replace the spring if it is shorter than 17.00 in. (431.8 mm), check the fork tube and the slider for score marks, scratches or abnormal wear, check the slide and guide bushings for excessive wear or scratches, set the fork tube on V-blocks and measure runout which should not exceed 0.008 in. (0.2 mm).


ASSEMBLY

Coat the oil seal with TYPE E FORK OIL, before installing the slide bushing and guide bushing, lubricate them with fork oil, THEN install the guide bushing and the spacer seal noting that the guide bushing opening must be oriented to the side and NOT to the front or rear, THEN slip the slider into the fork tube, place the slide bushing over the fork tube until it rests on the slider, drive the guide bushing with the spacer seal into the slider, lubricate a new oil seal with TYPE E FORK Oil, drive the oil seal into the slider using FORK SEAL INSTALLER (Part No. HD-36583). install the stopper ring and dust seal, (if the rebound adjuster was removed from the damper rod bottom the lock nut on the threaded portion of damper rod, holding a thumb on the detent spring and ball, back out (turn counterclockwise) the rebound adjuster to the last "click." and then turn down (clockwise) 17 "clicks", thread the rebound adjuster onto the damper rod until the adjuster stops at maximum thread engagement (but do not force it), thread the locknut onto the damper rod up until it contacts the base of the rebound adjuster and tighten it in place), THEN holding the slider in a vise while being careful not to damage it. install the damper tube into the fork tube and tighten the socket screw and washer to 22-29 ft-lbs (29.8-39.3 Nm). THEN pour half the TYPE E FORK OIL into the fork tube, slowly pump the damper rod 10 or more times, position the damper rod in the fully bottomed position and pour the remaining amount of TYPE E FORK OIL into the fork tube. THEN using a PRO-LEVEL OIL GAUGE (Part No. HD-59000A) or similar adjust the oil level to 5.04 in. (128 mm). THEN carefully clean and install the spring, the spring collar, and the spacers with the sharp edge created when they were stamped out when manufactured, facing the collar. THEN using a FORK SPRING COMPRESSION TOOL such as (Part No. HD-41549A) push spring collar down and place a SPRING PLATE such as (Part No. HD-41551) between the spacer and the spring collar, install the fork cap and tighten it against the rebound adjuster to 22-29 ft-lbs (29.8-39.3 Nm). THEN tighten the fork cap onto the fork tube to 11-22 ft-lbs (14.9-29.8 Nm), install the spring adjuster plate, replace the O-rings on the spring preload adjuster and lubricate them with fork oil. THEN install the spring preload adjuster and the stopper ring and carefully drive the slider cover into the slider.


INSTALLATION

Insert both fork side assemblies up through the fork stem and bracket and upper bracket and tighten the fork stem bracket pinch bolt(s) to 30-35 ft-lbs (40.7-47.5 Nm). Then re-install the headlamp bracket, install the front fender, install the front wheel and the brake caliper When the motorcycle is again ready for the road adjust the headlamp and road test the motorcycle.






Feb 10, 2011 | Harley Davidson FXD Dyna Super Glide...

1 Answer

I have chrome front forks and they seem to be getting mushy and make a clicking noise when I stop hard


The "clicking" noise you are hearing when you make a "hard stop", is the springs inside the fork compressing. This is not unusual. You can change your fork oil viscosity to stiffen the forks but they may be too stiff once you've done it, The only way to tell is try it.

There is a small screw or bolt on the down low on the fork lower slider. Take this screw out and work the front end up and down, The fork oil will be pumped out the front end. This makes a terrible mess so don't do it in your living room.

Once you have the oil out of the front end, it's best to lift the bike off the ground. Remove the top cap from each tube and refill the fork tubes with the proper amount of oil for a "wet" oil change. Sorry but I don't have that information but it will be somewhere around 10.2 ounces. Check to make sure for your year model. I put 30 wt. fork oil in my FXDWG and the forks are a bit stiff but that's how I like them. Try it and if it's too stiff, you'll just have to change it back to say 20wt or maybe Honda might have a 25 wt. oil. Do one side of the forks at a time.

Aug 07, 2010 | 2003 Harley Davidson FXDWG Dyna Wide Glide

1 Answer

How can I stop a 2002 harley lowrider FXDL from bottoming out


On the front forks, you can change to a heavier fork oil. I run 30 wt. fork oil in my '94 FXDWG. On the rear, tighten the shocks up by adjusting the ring at the bottom of the spring. Turning the ring increases or decreases the preload on the spings depending on which way you turn the ring.

Good Luck
Steve

Jul 17, 2010 | 2002 Harley Davidson FXDL Dyna Low Rider

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