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Haojin 125 How to replace clutch plate

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2007 Yamaha TTR 125 E new clutch not working

Hi, Trevor for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Yamaha, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
TTR 125 clutch problem
2001 Yamaha TTR 125 Clutch Removal
Yamaha TT R125EW Owner Service Manual
Yamaha TT R125E Owner Manual

Oct 30, 2017 | 2007 Yamaha TTR 125 E

1 Answer

Honda xl 125

clutch plates worn , I would replace steel plates as well , and change the oil and filter to clear any dust left by worn out clutch

Mar 19, 2014 | 1983 Honda XL 125 R

1 Answer

Clutch slipping after new plates, springs, steels and housing

when you replaced clutch plates did it compress up when you fitted the end plate with springs , also did you soak the fiber plates for a couple of hrs before fitting ! on the end clutch plate is there a centre nut and screw that you can adjust the free play and did you reset this ?

Jan 12, 2014 | 2007 Yamaha XT 125 X

1 Answer

How do I replace clutch on aprilia rx50?

you will need new clutch plates and side cover gasket,,,remove the side cover,undo the pressure plate bolts and the pressure plate will come off,then pull out the old clutch plates and steel plates and fit the new ones in the same order as you removed the old ones

its an easy job you can do it

Mar 19, 2011 | 2002 Aprilia RX 125

1 Answer

I hold in the clutch on my 2003 CR 125 and kick it but it still knocks like it is in gear. I just changed the clutch cable and it is still rideable so it is not the transmission. Clutch basket?

i would say the clutch itself could be worn out ? maybe you need to replace the clutch? hope this helps... i would say either clutch basket or clutch plates....hope this helps

Feb 28, 2011 | 2003 Honda CR 125 R

1 Answer

We just had to change the clutch cable on a honda 125 cr 2005. as the clutch cable is internal we had to remove the clutch plate. there is no obvious oil in there. should it have oil inside the clutch...

NO, they use a dry clutch, sometimes referred to a Dry Sump Clutch. The friction of the discs is what makes the clutch work, if there was oil in there the clutch would no longer function.

Jan 11, 2011 | 2005 Honda CR 125 R

1 Answer

Help!!! clutch assembly 95 ktm exc 125

all the discs and plates should be the same size did you by a new clutch?

Apr 03, 2010 | 2000 KTM EXC 125

2 Answers

Clutch slipping

Clutch plates are probably toasted. Drain the oil, remove the cover where the clutch cable goes into and check them out. Not hard to replace but you do need a special tool to get the plates off/on.

Aug 20, 2009 | 2003 kawasaki KX 125

1 Answer

1991 rm 125 clutch springs torque

The clutch springs are not the problem. Check to see if all parts were installed as shown below. The clutch plates alternate Fiber/steel/fiber/steel, starting and ending with a fiber. Be sure the teeth on the clutch rack are pointing to the rear.

A “very helpful” rating for this answer? Thanks!


Jun 27, 2009 | 2003 Suzuki RM 125

1 Answer

Clutch basket

but it was not as deep as the original. Did the older bikes have a sallower basket. Mine is a 2005 and holds 8 fibers and 7 steel plates. I can't find any partd lists for the older bikes on the web. First a question. Are you using the original clutch fiber plates and friction disks or, did you get a new pack of plates and disks to go with the new basket. I'll explain my question below. The clutch on the 125 is sort of touchy. I tried various configurations, mainly using all steel drive plates, instead of the combination of steel and aluminum. I was only able to make it work properly using the OEM GG configuration. The 125 uses a different clutch than the larger bikes. (The 200's clutch basket has a different gear on the back, but otherwise it's clutch is the same as the larger bikes.) Make sure your replacement clutch disks & plates are not for the larger bikes. (I recently saw an ebay seller's auction that claimed to be a clutch rebuild kit for the GasGas bikes. It only had 7 friction disks. ) The original clutch for the 125 Gasser had a combination of aluminum and steel drive plates. The friction plates were all the same. The 2005 parts book lists them as being 3 iron disks and 4 aluminum disks. (In my memory, I thought it was 4 steel and 3 aluminum.) If you download and look at the parts book, , the 125 clutch is on one of the last pages of the book. (page 48 of 50) BTW. I still have a new OEM GasGas 125 clutch pack in my stock; if anyone is interested. (side note: The clutch push rod for the 125 is only a few dollars. The clutch push rod for the larger bikes is in the $35 range.),,,

Nov 10, 2008 | 2007 Gas Gas EC 125

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