Question about 1981 Yamaha XJ 650

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How do i adjust the cam chain on my xj600 yamaha

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Go to this site and you can download a free PDF service manual.
www.carlsalter.com/motorcycle-manuals.asp Most of the manuals are in English but some are not. There is no way to be sure without doing the download. You can always delete it if in a foreign language.


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Go to the site below where you can see a parts diagram for your specific bike. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part, the part is not in stock. www.babbittsonline.com/pages/parts/viewbybrandand/parts.aspx

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Posted on Jun 20, 2009

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The XJ600 has a self adjusting timing chain tensioner, although it's robust enough, like the previous post say's they can stick. To remove the adjuster look at the back of the engine on the cylinder head, the tensioner is there, two bolts hold it on one above and one below. to remove the tensioner there is a spring tensioner in the centre of the unit, undo this with care it hold the pressure spring in place on the plunger. Now remove the retaining bolts very carfully, equal turns on each bolts (do not take one out fully, leaving the other in place fully tight).
Once off the engine DO NOT ROTATE the engine. The tensioner should move freely, although there is a rachet system that locks it out, if it moves out freely then it's fine. To re-fit the tensioner release the tensioner make sure it's adjusted fully inwards and use a fresh gasket. The tensioner only firs one way, if it won't fit don't force it and it can be broken easily. Tighten both retaining bolts evenly and per the removal. Re-fit the tensioning spring and retaining bolt (do not over tighten) the plunger is self adjusting from here.

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